pt hanjung pq[1]

7/29/2019 PT Hanjung PQ[1]

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PT. HANJUNG INDONESIA

Heavy Industries & Construction

PREPRE--QUALIFICATIONQUALIFICATION


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CONTENTSCONTENTS

Part 01 IntroductionPart 01 IntroductionPart 02 Company ProfilePart 02 Company Profile

Part 03 Quality ControlPart 03 Quality Control

Part 04 Company Informat ionPart 04 Company Informat ion

Part 05 Business LinePart 05 Business Line

Part 06 Product Ite msPart 06 Product Ite ms

Part 07 Manufac ture ViewPart 07 Manufac ture ViewPart 08 Design WorkPart 08 Design Work

Part 09 Experience RecordPart 09 Experience Record

Part 10 Manufact ure EquipmentPart 10 Manufact ure Equipment

Part 11 Equipment ListPart 11 Equipment List

Part 12 Thank youPart 12 Thank you

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PQPT. HANJUNG INDONESIA


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Since the company was firstly established in September, 1997 by Hanjung heavy industries

and construction co., Ltd, (Korean government-run company) we have been developing

material handling, power plant, petrochemical equipment and other industrial products.

Our plant is situated at Lampung, southern coast of Sumatra in Indonesia and has

manufacturing factory on 200,000 scale with various type of automatic equipments alongwith own jetty facility.

We have a highly trained/skilled workforce of competent specialized welders and strive to

manufacture only quality products to satisfy our customers.Thank you.

1. IntroductionQPT. HANJUNG INDONESIA

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2. Company ProfileQPT. HANJUNG INDONESIA

2009 yearSept. 1997 ~ Dec. 2000Korea Heavy Industries & Construction Co., Ltd.(HANJUNG)

PT. Hanjung Indonesia

PT. Hanjung Indonesia established by the investment of

HANJUNG.

Jun. 2001 ~ Sep. 2004

Doosan Heavy Industries & Construction Co., Ltd. (DOOSAN)PT. Doosan Indonesia

By Korean Government policy for Privatization, DOOSAN

merged HANJUNG, including All of HANJUNGs Subsidiaries.

Oct. 2004 ~WON IL Co., Ltd. (Korea)

SUBSIDIARY PT. HANJUNG INDONESIA`DOOSAN sold PT. Doosan Indonesia to WON-IL Korean

Industrial Machinery Co. & Name changed to

PT. Hanjung Indonesia

1. Brief History

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2. Company ProfileQT. HANJUNG INDONESIA2. Financial Statements

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0

5000

10000

15000

20000

25000

2004 2005 2006 2007 2008

1) Sales

Sales Data

(Unit : US 1,000 $)

SalesYear

1,3782004

14,4052006

14,5952007

8,2422005

20,9052008

0

5000

10000

15000

20000

25000

2004 2005 2006 2007 2008

2) Assets

Assets Data

(Unit : US1,000$)

AssetsYear

7,0762004

15,1342006

17,3212007

9,0912005

21,2282008

(Unit : US 1,000$) (Unit : US 1,000$)


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PQT. HANJUNG INDONESIA

Lampung Factory (Head Office)Jl. Raya Soekarno-Hatta, Km 11,5, Srengsem,

Panjang, Bandar Lampung, Indonesia

Tel. +62-721-32288

Fax. +62-721-33216

Jakarta OfficeGedurg Manggala Wanabhakti 5th floor, Suite 530,

Wing A/C Jl. Jend. Gatot Subroto No. 1. Jakarta,

Indonesia

Tel. +62-21-79190404

Fax. +62-21-79190405

2. Company Profile

Korea Office#602 Leaders B/D, #313-3, Daecheong-ri,

Jangyu, Gimhae, Gyungnam, Korea

Tel. +82-55-313-5871~4

Fax. +82-55-313-5878

Web Page : www.hanjung.com

3. Company Location

Indonesia KoreaJangyu

Seoul

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PQT. HANJUNG INDONESIA 2. Company Profile4. Organization

1,370

-201850

-25084

-948

Vendor(In-House)

Total

1. Staff2. Engineer3. Supervisor4. Foreman5. NDE Inspector6. Welder7. Blasting & Painter8. Operator9. Common Labor

Position

2,112742

8583368028

3508426

1,340

8563183028

100-

26392

TotalPHI

PresidentDirector

Account

EngineeringDirector

DesignEngineering

ProductionEngineering

WeldingEngineering

Production 1 Production 2

ProductDirector PMDirector

Administration

ManagementDirector QA&QCDirector

Project Control

Ware house

Material Control

QA

QE

QC

Business

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PQPT. HANJUNG INDONESIATo ensure long-term customer satisfaction by providing its products and services of the highest quality.

PT. Hanjung Indonesia confirms the commitment of our employees to this service. We will accomplish this by:

Continually improving the effectiveness of the quality management system.

Establishing the ongoing training to all employees with a focus on defining clear roles and

responsibilities for their jobs and quality system.

Providing our customers with products and high quality services in accordance with contractual

terms, relevant codes, international standard regulations and customer requirements.

Measuring and eliminating of the nonconformance and customer complains.

Manufacturing all products according to effective processes and regulated procedures.

By successful execution of this quality policy, we will continuously improve our performance with the

ultimate goal of achieving customer satisfaction.

Heung Joo Park

President Of PT. Hanjung Indonesia

Bandar Lampung, April 08, 2007

Issued By

3. Quality Control1. Quality Policy Statement

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PQPT. HANJUNG INDONESIA3. Quality Control

2. Quality Control & Quality Assurance

PT. Hanjung Indonesia is dedicated to producing equipments that are exactly compliance with the

customers specification and requirements since PT. Hanjung Indonesia has been successfully

performing the works in accordance with the worldwide recognized codes and standards such as

ASME, MIGAS, PERTAMINA, CALTEX, API, ASTM, ANSI, AWS, BS, DIN, JIS and others.

PT. Hanjung is equipped with the responsibility for assuring quality products and to this respect

obtained several patents to enhance its own top technology that can lead the relevant industry ahead

of the times always.

ISO 9001 Certificate Authorization

PT. Hanjung Indonesia has established and applied the ISO 9001 quality system for design, procurement,

manufacturing, Installation and after service on August 2001 and it was proved by audit in accordance with the

requirements of HSB (USA)

ASME Certificate Authorization

PT. Hanjung Indonesia has been qualified for the authoritative stamps of PP, S, and U by the American

Society of mechanical engineering (ASME) on July, 2001.

All of PT. Hanjung Indonesia products are surely built in accordance with the requirements of the ASME cord.

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3. Certification

ISO 9001

ISO Certificate Initials ASME CertificateInitials

ASME (PP) ASME (S) ASME (U)

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AfterService

Visual &

DimensionalChecks

HydrostaticPneumaticTests

Visual &

DimensionalChecks

NonDestructiveTests

ProcessingInspection

Non

DestructiveTests

DimensionCheck

Welder

PerformanceQualification

WeldingProcedureQualification

NDEPersonnelQualification

MaterialVerificationIncoming Part

QualifiedWorkmanship

FabricationFinalInspection

Customer

Final Record

FabricationProcedure

InspectionFormant

MechanicalTest Report

DocumentationPreparation

Heat, Lot No.Verification

CalibrationEquipments

ShippingDocument

4. Quality Control Process

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Process Feed-Back


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5. QA / QC Organization

QA / QC GeneralManager

Quality AssuranceEngineer

Quality ControlEngineer

QualityEngineer

NDEEngineer

PRESIDENT

Q.A Section Manager Q.C Section Manager Q.E Section Manager

Q.A Staff Q.C Staff Q.E Staff

NDE Section Manager

NDE Staff

NDE

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PQPT. HANJUNG INDONESIA4. Company Information

Product Shop No. 1 (3,600m2)

Head OfficeMain Work office

1. Company View

Warehouse (774m2)

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Produc t Shop No. 5 (7020m2)Product Shop No. 4 (2,040m2)

Product Shop No. 3 (4,464m2)

4. Company InformationProduct Shop No. 2 (4,320m2)

1. Company View

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PQPT. HANJUNG INDONESIAHANJUNG Jetty

4. Company Information

Paving Area (94,175m2)Painting & Blasting Shop (4,483m2)

1. Company View

HANJUNG Jetty (2,988m2)

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2. Factory Information

2,050Ware House

20,000DWT, Wide : 42W x 30L Mtr, Sea Depth : 10Mtr2,988J etty

236,100Total Factory

81,507

4,483

94,175

23,746

Area (m2)

25m x 100mBlasting & Painting Shop

Packing, Raw Material, Before ShipmentStorage Area

Paving (Pre Assembly Area)

42,000 Tons / yearProduction Capacities

Inner Shop(1~5) with Open Shop (1~5)Work Shop

SPECIFICATION (Capacity)DESCRIPTION

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3. Complete View of Company

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4. Factory Layout


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PQPT. HANJUNG INDONESIA1. Business Line

5. Business Line RMQC :

Rail Mount Quayside Crane

RMGC :Rubber Tire Gantry Crane

Over Head Crane

Ship Un-loader / Conveyor

Coal Handling System

Material HandlingMaterial Handling

Pressure Vessel

Tower (Column)

Reactor

Heat Exchanger Tank

Piping

Chemical PlantChemical Plant

Duct / Casing / Stack

Piping Support

Floating Deck / Pontoon

Steel Pile & Jacket Loading Arm

Steel Structure PartsSteel Structure Parts

HRSG Wind Turbine (Tower) Photovoltaic Generation

Electric Power PlantElectric Power Plant

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PQPT. HANJUNG INDONESIA1. Material Handling

6. Product Items

Rubber-tired Gantry Crane Rail-mounted Quayside Crane

Continuous Ship Unloaded Overhead Crane

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PQPT. HANJUNG INDONESIA2. Chemical Plant

6. Product Items

Reactor

Vessel

Tower (Column) Tank

Heat Exchanger Piping

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PQPT. HANJUNG INDONESIA3. Steel Structure

6. Product Items

Derrick Structure Bridge System

Building Structure

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PQPT. HANJUNG INDONESIA4. Electric Power Plant

6. Product Items

Heat Recovery Steam Generator

Wind Turbine (Tower)

Photovoltaic Generation

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PQPT. HANJUNG INDONESIA1. Fabrication Photos for Material Handling

7. Manufacture View

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PQPT. HANJUNG INDONESIA7. Manufacture View

1. Fabrication Photos for Material Handling

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PQPT. HANJUNG INDONESIA7. Manufacture View

2. Fabrication Photos for Pressure Vessel

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PQPT. HANJUNG INDONESIA3. Fabrication Photos for Steel Structure

7. Manufacture View

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PQPT. HANJUNG INDONESIA8. Design Work

1. Design Work

Design Equipment

2000GA (1 Set)

Standard Size A4

Standard Size A1, A2, A3, A4

Pentium V ( 20 Set )

Description

Data Server

Digital Scan

Printer

Computer

Part

Design Office View

3D Modeling (CAD)

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Calculation for Pressure Parts (Compress 6)

Design Program

2003

2003

2000

6252

2000Version

20

20

1

2

15

EA

Office -Excel

Office - Word

SAP 2000

Compress 6

Auto CAD

Program

Calculation

Structure analysis

-

-

DrawingRemark

Drawing


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PQPT. HANJUNG INDONESIA1. PROJECT REFERENCE LIST

9. Experience Record

30-Oct-0803-Dec-071,812124.525.663.7SM490RMQCKANDLA (INDIA)DOOSANMaterial Handling

Mar. 2007Aug. 20061,410123.426.562.7SM490RMQC &RTGC

KandlaPort ProjectDOOSANMaterial Handling

Size Information

03-Mar-08

Dec. 2005

Aug. 2005

Sep. 2004

Oct. 2003

P.O

Date

DOOSAN

DOOSAN

DOOSAN

DOOSAN

DOOSAN

Client

CHENNAI CITPL (INDIA)

Port of Singapore Authority

Project


Project


Project


Project

ProjectName

RMQC

RTGC

RTGC

RTGC

RTGC

ProductName

SM490

SS400

SS400

SS400

SS400

Material

63.7

22.7

22.7

22.7

22.7

H(m)

Material Handling

Material Handling

Material Handling

Material Handling

Material Handling

Division

Mar. 20064,20025.615.6

Dec. 20064,20025.615.6

30-Dec-082,520124.525.6

Aug. 20053,92025.615.6

Jun. 20041,14025.615.6

Delivery

Date

Weight

(ton)L

(m)W

(m)

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9. Experience RecordSize Information

Sep.2003

Sep.2003

01-Aug-08

01-Aug-08

11-Jun-08

03-Mar-08

04-Feb-08

P.O

Date

PT. REKAYASA

INDUSTRI

PT. REKAYASA

INDUSTRI

DOOSAN

DOOSAN

DOOSAN

DOOSAN

DOOSAN

Client

Kujang-1B Amonia-Urea

Phase 1 Project

Kujang-1B Amonia-Urea

Phase 1 Project

SP-PSA (SINGAPORE)

PSA (SINGAPORE)

PSA (SINGAPORE)

SP-PSA (SINGAPORE)

JICT (INDONESIA)

ProjectName

Pressure Vessel

Absorber &

Condensate

RTGC

RMQC

RTGC

RMQC

RMQC

ProductName

SA516-60

SA516-70

SA240-304

SA516-60

SS400

SM490

SS400

SM490

SM490

Material

3700(I.D) X 77500 L

750(I.D) X 2600 L

25.5

77.3

25.9

63.7

64

H(m)

Pressure Part

Pressure Part

Material Handling

Material Handling

Material Handling

Material Handling

Material Handling

Division

4,17123.715.6

10,62014525.6

1,09225.712.5

3,360124.525.6

Jun. .20040.6

30-Dec-081,840129.526.6

Mar. 2004128.6

Delivery

Date

Weight

(ton)L

(m)W

(m)

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Jun. 2007Nov. 20071,80015040-A53 or

A36

Flare Stck/

Derrick Structure

JamuagarReferery

ProjectZECCOSteel Structure

Size Information

Jan. 2008

Jun. 2006

May. 2006

Nov. 2005

Sep. 2003

May. 2005

May. 2005

P.O

Date

HITACHI PLANT

FISIA

ITALIMPIANTI

DOOSAN

DOOSAN

PT. AGRA BUDIN.J.

DOOSAN

PT. ALSTOM

POWER

Client

MaiduruPower Plant

RasAbu FontasJebel Ali L,

Al TaweelahB

TarahanCoal Fired Steam

Power Plant Project

SabiyaSteel Structure

MerakBridge Project

SipatPower Plant Project

TarahanPower Plant

Project

ProjectName

E/P Structure

Steel Structure for

Desalination

Conveyor Steel

Structure

Steel Structure

Walkways Structure

Gas & Air Duct

Cyclone Packages

ProductName

SS400

A36 &

SS400

A36 &

SS400

A36

SS400

A36

A36

Material

-

-

-

-

-

-

-

H

(m)

Steel Structure

Steel Structure

Steel Structure

Steel Structure

Steel Structure

Pressure Part

Pressure Part

Division

Oct. 200338.1--

Jun. 2006470--

Oct. 20061,337--

Mar. 20079,000--

Mar. 20073,004--

May. 2006298--

May. 20081,500--

Delivery

Date

Weight

(ton)L

(m)

W

(m)

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May. 2009Oct. 200880---A106-B &

A36IncineratiorIPKT/Medco ProjectZEECOPressure Part

Size Information

Dec. 2008

Sep. 2008

Aug. 2008

Aug. 2008

Aug. 2008

Aug. 2008

P.O

Date

Mitsubishi Heavy

Industries

MITSUI

Furnace

Engineering Inc

Mitsubishi Heavy

Industries

Mitsubishi Heavy

Industries

Mitsubishi Heavy

Industries

Client

PaitonIII Expansion Project

TANJUNG JATI-BEXPANSION PROJECT

MMA#2 Project

TANJUNG JATI-B

EXPANSION PROJECT

TANJUNG JATI-B

EXPANSION PROJECT

TANJUNG JATI-B

EXPANSION PROJECT

ProjectName

Coal Bunker

( Silo )

Intake Pipe / Head

Fired Heater

HRSG Casing &

Duct

Coal Bunker

(Silo)

Pipe Spool

ProductName

A36 &

SS400

A36 &

SS400

A355-P11 &

SS400

A36 &

SS400

A36 &

SS400

A53-B &

A106-B

Material

-

-

-

-

-

-

H

(m)

Steel Structure

Steel Structure

Pressure Part

Steel Structure

Steel Structure

Pressure Part

Division

2,417--

Mar. 200997--

4,623--

1,045--

740--

790--

Delivery

Date

Weight

(ton)L

(m)

W

(m)

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NC Gas Cutting Machine NC Plasma Cutting Machine

Band Sawing MachineShearing Machine

1. Major Cutting Machine10. Manufacturing Equipment

Max. Capacity : 300t

Max. Width : 4,500mm

Max. Length : 30,000mm

Max. Capacity : 12t


Max. Capacity : 30t


Max. Length : 25,000mm

Capacity : 800 Dia& 500 Dia

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PQPT. HANJUNG INDONESIA2. Major Bending and Forming Machine

Hydraulic Press 2,000ton Hydraulic Press 200ton

Bending RollerFlanging Machine

Max. Capacity : 2,000Ton

Max. Width : 6,000m/m

Max. Height : 2,100mm

Max. Bending : THK 90mmFunction : Vessel Head Forming, Plate Bending

Max. Thickness : 35t

Min Diameter : 600mm Function : Head Forming

Max. Capacity : 200Ton

Max. Width : 1,800m/m

Max. Height : 1,100mm

Max. Bending : THK 20mmFunction : Vessel Head Forming, Plate Bending

Max. Capacity : THK 40mm x 2,500mm

Number of Roller : 4

Max. Work piece Width : THK 32mm x 4,800mm

Function : Shell Forming, Bending

10. Manufacturing Equipment

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PQPT. HANJUNG INDONESIA3. Major Processing Machine

Plano Miller Horizontal Boring Machine

Gantry Plano Miller

Max. Capacity : 20ton

Max. Work piece Width : 2,000H x 2,00W x 2,000L

Max. Weight : 67Ton

Max. Work piece Width : 15,000L x 4,200W x 2800H

Max. Weight : 70Ton

Max. Work piece Width : 15,000L x 4,200W x 2800H x 500D

Horizontal Boring Machine

Max. Capacity : 15ton

Max. Work piece Width : 1,500H x 1,50W x 1,500L


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PQPT. HANJUNG INDONESIA4. Normal Processing Machine

Portable Boring Machine Horizontal Boring Machine Radial Drill Machine

Band Sawing MachineBench Drill MachinesLathe Machine

Max. Capacity : 450 Dia

Max. Work piece Width : 32 Dia ~ 600 Dia

Max. Work piece Width : 580 Diax1,500L

Max. Work piece Width : 1,500SwingMax. Work piece Width : 1,500H x 1,50W x 1,500L


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G O S


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PQPT. HANJUNG INDONESIA5. Special Machine

Pipe Beveling Machine Angle Bending Machine

Built Up Beam Marking LineSAW Welding Machine

Capacity : L75 x 75 ~ L250 x 250 x 35t

Function : Angle Bending

Max. Capacity : 500 Dia


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PT HANJUNG INDONESIA


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PQPT. HANJUNG INDONESIA6. Other Equipment

Furnace Facility Auto Shot Blasting with Painting Machine

200ton Crawler Crane

Capacity : 900

Dimension : 6W x 6H x 11L mtr


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PQPT. HANJUNG INDONESIA1. Cutting & Machining

11. Equipment List

4,500W x 30,000L

150Amp, 500Amp

80t

450, 700, 800 Dia.

12t x 4,000W

500Dia.

1

2

25

5

1

1

CNC Cutting Machine

Plasma Cutting Machine

Auto Cutting Machine

Band Sawing Machine

Shearing Machine

Pipe Bevelling Machine

Cutting Equipment

2,000H x 2,000W x 2,000L Loading Weight : 20Ton1,500H x 1,500W x 1,500L Loading Weight : 15Ton

20Dia. x 300L

32Dia. ~610Dia

2,000L x 5,500W x 2,000H x 500D max. : 70Ton

15,000L x 4,200W x 2,800H max. : 67Ton

580 x 1,500L

14.5Dia. ~32Dia.

1,500Swing x 2,500Height

Dia.24 x 22Thickness

Dia.40(Dia.50), 4Kw

Dia.30(Dia.25), 4Kw

320W x 1,000Stroke

12

3

1

1

1

2

1

2

2

1

2

1

Horizontal Boring & Milling MachineHorizontal Boring & Milling Machine

Portable Boring Machine

Portable Boring Machine

Gantry Plano Miller

Plano Miller

Lathe

3 Spindle Drilling Machine

Radial Drill Machine

Hole Punching Machine

Upright Drilling M/C

Bench Drilling & Taping M/C

Shaper

Machining Equipment

SPECIFICATIONQTYDESCRIPTIONDIVISION

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360, 400, 500Amp.

500Amp.

500Amp.

1,500Amp.

1,500Amp., DC x 2, AC x 2

1,500Amp., AC x 2500W x 900H x 22,000L, FCAW x 2

1,200Amp.

300Kg

500Kg

1,000Kg, Double

500Kg

101

72

5

3

2

11

6

2

1

3

2

Welding M/C-Arc (SMAW)

Welding M/C-Mig (FCAW)

Welding Machine-Tig(GTAW)

Welding M/C (SAW)

TendomWelding Line (SAW)

TendomWelding Line (SAW)H-Beam Fit-up M/C

Gouging Machine

Dry Oven-Electrode

Dry Oven-Electrode

Dry Oven-Electrode

Dry Oven-Flux

Welding Equipment

Bending Capacity : 32t x 4,800W x 4Roll B/D, 40t x 2,500W (max.)

2,000Tons x 6,000W x 2,100H, Head : 50t, Plate : 90t

200Tons x 2,500W x 2,100H

35t x 6,000Dia.

40, 60, 100, 250Ton

150L x 150W x 20T

HAM10-9288 7.5KW

2Ton

1

1

1

1

30

1

1

2

Roll Bending Machine

HydrolicPress

HydrolicPress

Flanging M/C (Forming)

Turning Roller

Angle Bending Machine

H-Beam Straightening Machine

Pipe Bender

Bending and Forming

Equipment


2. Bending & Forming with Welding Machine11. Equipment List

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6,000H x 6,000W x 11,000L max. : 9001Annealing FurnaceHeat Treatment Equipment

100Ton x 25Mtr

5Ton x 25Mtr

30Ton x 30Mtr, 20Ton x 30Mtr

5Ton

3Ton x 25Mtr

20Ton x 27Mtr

10Ton x 27Mtr

2.8Ton

5Ton x 17Mtr

5Ton x 30Mtr

10Ton

200Ton

50Ton

35Ton

15Ton, 10Ton, 5Ton

30Ton

1

2

2

2

2

1

2

2

2

2

1

1

1

1

8

1

Crane-Over Head

Crane-Over Head

Crane-Over Head

Crane-Over Head

Crane-Over Head

Crane-Semi Gantry

Crane-Semi Gantry

Crane-Semi Gantry

Crane-Gantry

Crane-Gantry

Crane-Tower

Crane-Crawler

Crane-Hydraulic Truck

Crane-Hydraulic Truck

Fork Lift

Transporter

Handling Equipment


3. Handling & PWHT Furnace

11. Equipment List

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0.5 ~10, 120t (max.)

Angle York, AC Min. 10Lb

Straight York, AC Min. 10Lb

260KV x 5MA

2

1

2

1

NDE Equipment UT

NDE Equipment MT

NDE Equipment MT

NDE Equipment - RT

NDE and Measuring

Equipment

300Psig x 40 x 5.03

350KVA

6

3

Air Compressor

Generator

Utility for Air And

Electricity

500H x 4,000W x 15,000L

Manual Nozzle

1

16

Automatic shot Blasting &Painting Machine

Blasting and Painting Equipment

Blasting & PaintingEquipment


4. Blasting with Painting and Other Equipment

11. Equipment List

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PQ 12. Thank you

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Heavy Industries & Construction

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