torneamento interno e roscamento (torno ii)

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  • 7/23/2019 Torneamento Interno e Roscamento (Torno II)

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    1 ESCOLA DE ENGENHARIA DE PIRACICABA Fundao Municipal de Ensino de Piacica!a

    "onea#en$o In$eno e Rosca#en$o %"ono II&

    Gupo G1

    Laboratrio de Processo de Usinagem

    Piracicaba SP

    Setembro de 2014

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    "onea#en$o In$eno e Rosca#en$o %"ono II&

    201200767 Augusto Soave201200870 Diego Formaggio20110117 !deni"son #ar"os Paesman2012007$ !"ias %em20120071 !ste&ania #outo Segura2012008$$ Fabr'cio (om da Si"va201200782 )at*eus )ene+es Santana201200772 ,inicius -odrigues

    201200.01 /i" #"eiton rase"iano

    2

    -e"atrio re&erente au"a r3tica de orneamento5nterno e -oscamento orno 55 aresentado comoreuisito arcia" da disci"ina do 69 Semestre do cursode !ngen*aria )ec:nica; Laboratrio de Processos de

    Usinagem; da !sco"a de !ngen*aria de Piracicaba; soba orienta Dr> Ant?nio Fernando (odo@>

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    S'M(RIO

    1> B!5, DA P-C5#A>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>

    2> 5-DUE>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>

    2>1> orno mec:nico ,ertica">>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>

    2>2> era>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>> 7

    $> D!S#-5E DA P-C5#A>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>8

    $>1> )ateriais e euiamentos uti"i+ados>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>8

    $>2> Procedimentos rea"i+ados>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>.

    4> AP-!S!AE DS -!SULADS>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>14

    > ACL5S! DS -!SULADS>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>14

    6> -!SPSAS HS IU!SJ!S D -!5- DA AULA P-C5#A>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>1

    7> ##LUS>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>17

    8> -!F!-K#5AS 5L5(-CF5#AS>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>18

    3

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    LIS"A DE FIG'RAS

    Figura 1 Princiais movimentos do orno )ec:nico>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>Figura 2 orno vertica">>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>7

    Figura $ Ferramentas uti"i+adas ara eMecu>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>8Figura 4 Ferramentas uti"i+adas ara eMecu>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>8Figura Desen*o da e>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>.Figura 6 Furo de re&erencia as &aceamento do materia">>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>10Figura 7 Usinagem interna>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>11Figura 8 Usinagem eMterna>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>12Figura . orneamento da suer&'cie c?nica>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>12Figura 10 Pe>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>1

    4

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    1) OB*E"I+O DA PR("ICA

    A uarta au"a r3tica consistiu na eMecu

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    Cai6a No$on %Cai6a de en0ena0e#& Q &ormada or carca a arte

    suerior do barramento est=o as guias rism3ticas; ue devem ter um bom ara"e"ismo em

    re"a

    carro suerior ossui uma base giratria graduada ue ode tornear :ngu"os> e"e

    tambNm est3 montado o &uso; o vo"ante com ane" graduado ou torre>

    ortaR&erramentas N o "oca" onde est=o &iMados os suortes de &erramentas resos or

    meio de ara&uso de aerto>

    a &igura 2 N aresentado um torno vertica" e suas artes constituintes>

    6

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    Fi0ua , "ono 2e$icalFon$e BORGES3 s4d

    ,),) Opea7es do $ono

    torneamento eMige trs movimentos re"ativos entre a e

    Fuao Permite abrir &uros de centro em materiais ue recisam ser traba"*ados entre

    duas ontas ou entre "acas e ontas> ambNm N um asso rNvio ara &a+er &uro

    ci"'ndrico com uma broca comum ode ser um &uro com uma broca comum de

    reara

    "onea#en$o c9nico e6$eno orneamento ue admite duas tNcnicas com inc"ina

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    &erramenta N a mesma uti"i+ada no bronueamento e o contro"e de conicidade N &eito

    com um ca"ibrador c?nico ,A! T %5!LDAS; sd>

    :) DESCRI-.O DA PR("ICA

    :)1) Ma$eiais e e;uipa#en$os u$ili

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    Fi0ua = Fea#en$as u$ili

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    Opeao 1 Facea#en$o

    n@ Ode# de e6ecuo O!se2a7es

    0

    1 FiMar na "aca o materia" bruto a ser usinado

    A &iMa DeveRse veri&icar se omateria" est3 centrado>

    02

    #o"ocar a &erramenta de desbaste no ortaR&erramenta

    0$

    Se"ecionar a rota06

    Des"ocar a &erramenta da eri&eria da e,eri&icaRse uti"i+ando como re&erencia acontraonta como re&erncia>

    08

    So"tar a e

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    Fi0ua Fuo de e5eencia aps 5acea#en$o do #a$eial

    Opeao : Ala0a#en$o do 5uo

    n@ Ode# de e6ecuo O!se2a7es01

    Se"ecionar a broca di:metro da broca deve ser igua" a14 mm

    02

    FiMar a broca no mandri"

    0

    $ Se"ecionar a rota

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    Fi0ua 'sina0e# in$ena

    Opeao > 'sina e6$eno

    n@ Ode# de e6ecuo O!se2a7es01

    Se"ecionar a &erramenta de usinagem

    02

    FiMar a &erramenta de desbaste no ortaR&erramentas

    Q imortante ue se veri&iue a"tura decentro

    0$

    Se"ecionar a rota

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    Opeao "onea supe58cie c9nica

    n@ Ode# de e6ecuo O!se2a7es01

    5nc"inar o carro suerior do torno A inc"ina

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    1 bits de a A"Nm disso; N imortante ue*aOa "ubri&ica

    14

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    =) APRESEN"A-.O DOS RES'L"ADOS

    As a rea"i+a motivo ara esse tio de erro ode ser desde as condi

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    Fi0ua 11 Di#ens7es popos$as no o$eio da aula p$ica

    ) RESPOS"AS S J'ES"KES DO RO"EIRO DA A'LA PR("ICA

    )1) De$al?a o pocesso de 5a!icao da pea indicando as condi7es de usina0e# e as

    5ea#en$as e#pe0adas)

    rocesso de &abrica Foi rea"i+ado a

    usinagem de um &uro de di:metro de 20mm or 2mm de comrimento e um rebaiMo com o

    di:metro de $0mm or mm de comrimento

    #om outra asti"*a de meta" duro &oi rea"i+ado um asse de usinagem ara oacabamento e "ogo as inc"inado o carro suerior e usinado a arte c?nica da e

    Logo as; com um bedame de meta" duro &oi &eito o sangramento; de modo ue o

    osicionamento da &erramenta &osse de modo ue a &ace "atera" direita da &erramenta &iue 48

    mm da &ace da e

    #om uma &erramenta de a

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    ),) E6plica o ;ue opeao de 5acea#en$o)

    &aceamento N uma oera

    Iuando se constri um cone interior ara ser aco"ado a um cone eMterior; deveRse

    &abricar rimeiro o cone eMterior; usandoRo deois como ca"ibrador ara contro"ar a conicidade

    da e

    )=) Jual o pocedi#en$o paa e6ecuo de oscas no $ono con2encionalPara a eMecu

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    ) CONCL'S.O

    Podemos conc"uir com a ratica rea"i+ada ue o obOetivo da au"a era demostrar os tios

    de torneamento internos e eMternos eMistentes na &abrica

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    ) REFERNCIAS BIBLIOGR(FICAS

    -(!S; )> )> "onea#en$o> Dison've" em ]*ttmmborges>comrocessosUS5A(!)-!A)!>*tm^ Acesso em 08 de Setembro de 2014

    #SA; !> S>_ SAS; D> B> Pocessos de usina0e#> #entro Federa" De !duca Dison've" em ]*tt```>ge">u&sO>edu>bruaisoccerdo`n"oads127206480>d&^ Acesso em 12 de Setembro de 2014

    ,A!; ->_ %5!LDAS> S> Apos$ila Senai Mec/nico de 'sina0e# e# M;uinascon2encionais> ecno"ogia A"icada 1 e 2>

    S5L,A; (> P> P$ica de usina0e#V torneamento> 5nstituro Federa" Su"RrioRgrandense>Dison've" em ]*tt```2>e"otas>i&su">edu>brg"adimirAostida20de20torneamento>d&Acesso em 14 de Setembro de 2014

    ,5!5-A; B> )> "onea#en$o> Dison've" em ]*ttro&essores>c*aeco>i&sc>edu>brrenato&i"es201402Aosti"aRdeRorneamento>d& Acesso em 14 de Setembro de 2014

    19

    http://mmborges.com/processos/USINA%20GEM/TORNEAMENTO.htmhttp://mmborges.com/processos/USINA%20GEM/TORNEAMENTO.htmhttp://www2.pelotas.ifsul.edu.br/gladimir/Apostida%20de%20torneamento.pdfhttp://professores.chapeco.ifsc.edu.br/renato/file%20s/2014/02/Apostila-de-Torneamento.pdfhttp://professores.chapeco.ifsc.edu.br/renato/file%20s/2014/02/Apostila-de-Torneamento.pdfhttp://mmborges.com/processos/USINA%20GEM/TORNEAMENTO.htmhttp://mmborges.com/processos/USINA%20GEM/TORNEAMENTO.htmhttp://www2.pelotas.ifsul.edu.br/gladimir/Apostida%20de%20torneamento.pdfhttp://professores.chapeco.ifsc.edu.br/renato/file%20s/2014/02/Apostila-de-Torneamento.pdfhttp://professores.chapeco.ifsc.edu.br/renato/file%20s/2014/02/Apostila-de-Torneamento.pdf