fds portugal, lda - imporfitex · fds portugal, lda rua st. fargeau de ponthierry, 166 4760-393 v....

FDS Portugal, Lda

Rua St. Fargeau de Ponthierry, 166

4760-393 V. N. Famalicão Portugal

Tel: 00351 252 302 160

Fax: 00351 252 302 169

[email protected]

www.fds.pt

http://www.fds.pt/

INDEX Pág.

PART I GENERAL FEATURES_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 12

CHAPTER 1 MACHINE FEATURES - Model: Futur 5C V1 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 13

CHAPTER 1 MACHINE FEATURES - Model: Futur 5C V1 PC _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 13.1

CHAPTER 2 MACHINE GENERAL DESCRIPTION-Model: Futur 5C V1 / Futur 5C V1 PC _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 14

2.1 General Machine Set: Model: Futur 5C V1_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 15

2.1 General Machine Set: Model: Futur 5C V1_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 15.1

2.2 Assembley Drawing -Model: Futur 5C V1 / Futur 5C V1 PC_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 16

2.3 Machine dimensional Position -Model: Futur 5C V1 / Futur 5C V1 PC _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _17

2.4 Machine Safety - Model: Futur 5C V1 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _18

1- Mechanic Hazards_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 18

2- Electric Hazards _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 18

2.4 Machine Safety - Model: Futur 5C V1 PC _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 18.1

1- Mechanic Hazards _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ 18.1

2- Electric Hazards _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ 18.1

2.5 Mechanical Protections - Model: Futur 5C V1 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 19

2.5 Mechanical Protections -Model: Futur 5C V1 PC _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 19.1

2.6 Machine Mechanical Safety-Model: Futur 5C V1 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 20

2.6 Machine Mechanical Safety -Model: Futur 5C V1 PC _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 20.1

2.7 Electric Protections-Model: Futur 5C V1_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 21

2.7 Electric Protections-Model: Futur 5C V1 PC _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _21.1

2.8 Machine Electric Safety-Model: Futur 5C V1/Futur 5C V1 PC _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _22

2.9 Frontal Electric Safety Protection Application - Model: Futur 5C V1 Futur 5C V1 PC _ _ _ _ _ _ _ _ _ _ _ 22

2.10 Flat Seam Electric Board Safety Protections_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _23

2.11 Back Door Structure Electric Safety Protections _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 23

2.12 Lateral Door Structure Electric Safety Protections _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 24

Chapter 3 TRANSPORT -Model: Futur 5C V1 / Futur 5C V1 PC_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _25

3.1 Machine Achorage _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _25

Chapter 4 MACHINE GENERAL SAFETY CONDITIONS-Model: Futur 5C V1 / Futur 5C V1 PC _ _ _ _ _ _ _ _ _ _ _ _ _ _ 26

4.1 Safety Devices _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 27

4.2 Warning Decals _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 27

4.3 Noise_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 28

4.4 Yarn Creel Assembly (See Part VII Pág. 105) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 28

Chapter 5 UTILIZATION CONDITIONS-Model: Futur 5C V1 / Futur 5C V1 PC_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 29

5.1 General Conditions_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 29

5.2 Warning Procedures_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 30

5.3 Switching on the machine-Basic Procedures _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 30

5.4 Safety Protections_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 30

5.5 Mechanical Problems (group of 2 pages)-Model Futur 5C V1 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 31 (1 de 2)

1 Needle rupture _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (1 de 2)

a) Butt Rupture _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (1 de 2)

FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.3

mailto:[email protected]

INDEX (cont.) Pág.

b) Head Rupture _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(1 de 2)

c) twisted Needle Latch _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (1 de 2)

2 Selectors Rupture _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (1 de 2)

a) Inferior But Rupture _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (1 de 2)

b) Selection But Rupture_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(1 de 2)

3 Selection Problem_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (2 de 2)

a) Actuators Group Error_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (2 de 2)

b) Selection Error - Broken Selector _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (2 de 2)

c) Selection Error Needle Lag ( reset) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(2 de 2)

5.5 Mechanical Problems (Group of 2 Pages)-Model MAGIC 2000S V1 PC _ _ _ _ _ _ _ _ _ _ _32 -(1 de 3)

1 Needle Rupture_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (1 de 3)

a) Butt Rupture _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (1 de 3)

b) Head Rupture _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (1 de 3)

c) Twisted Needle Latch _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (1 de 3)

2 Selectors Rupture _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(1 de 3)

a) Inferior Butt Rupture _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (1 de 3)

b) Selection Butt Rupture _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (1 de 3)

3 Selection Problem _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (2 de 3)

a) Actuators Group error_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (2 de 3)

b) Selection Error - Broken Swing Jack _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (2 de 3)

c) Selection Error - Needle Latch (Reset) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(2 de 3)

4 Flat Seam Possible Errors_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (3 de 3)

a) Low Pipe Stop _ _ _ _ _ _ (3 de 3)

b) Middle Pipe Stop _ _ _ _ _ _ _ _ (3 de 3)

c) PC Jersey Cam Stop _ (3 de 3)

d) Jers.Load Stop Hook _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(3 de 3)

e) Cylinder Stop _ _ _ _ _ _ _(3 de 3)

f) Upper Protection Open _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (3 de 3)

g) L _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(3 de 3)

Chapter 6 MACHINE MAINTENANCE -Model: Futur 5C V1 / Futur 5C V1 PC_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 33

6.1 General Conditions _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 33

1 Dailly Maintenace _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _33

2 Weekly Maintenance _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 33

3 Annually Maintenance _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 33

4 Inspection _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _33

6.2 Lubrification _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 33

1 Automatic Lubrification _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 33

2 Manual Lubrification_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 33

6.3 Accessories Replacement _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 34



INDEX (cont.) Pág.

1 Sinker Replacement_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 34

2 Needle Replacement _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _35

3 Selectors Replacement_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 36

Chapter 7 MACHINE WARANTEE-Model: Futur 5C V1 / Futur 5C V1 PC _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 37

7.1 Term _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 37

7.2 Conditions Warantee Exceptions _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _37

Chapter 8 DISMANTLEMENT (End of Life)_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _37

PART II MAIN SETS AND REGULATIONS-Model: Futur 5C V1_ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _38

1 Dial Jack Group Adjustments_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 38

PARTE II MAIN SETS AND REGULATIONS-Model: Futur 5C V1 PC _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 38.1

1 Dial Jack Group Adjustments _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 39

2 Yarn Cutting System _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _39

2.1 Elastic Clamp _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _39

2.2 Yarn Knife Set _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 39

2.3 Yarn Knife Set_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _39

3 Yarn Finger Group -Model: Futur 5C V1 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _40

3 Yarn Finger Group-Model: Futur 5C V1 PC _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _40.1

3.1 Yarn Finger Height Regulations _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _40.1

3.2 Yarn Finger Regulations _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _41

3.3 Yarn Finger Tips_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _41

4 Yarn Finger Throat Plates_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _42

4.1 Throat Plates Adjustments _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _42

5 Needle Pneumatic Trigger -Model: Futur 5C V1 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 43

6 Latch Trigger_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _43

7 Butt Pneumatic Trigger-Model: Futur 5C V1 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _44

8 Latch Opener _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 44.1

9 Sinker Plate -Model: Futur 5C V1 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 45

9 Sinker Plate -Model: Futur 5C V1 PC _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 45.1

10 Jersey and Needle Guide Cams-Model: Futur 5C V1 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _46

10.1 Jersey Cam Support Cut View _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 46

10 Jersey and Needle Guide Cams-Model: Futur 5C V1 PC_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _46.1

10.1 Jersey Cam Support Cut View _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 46.1

10.2 Jersey Cam Feeder 1 Adjustments _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _47

10.3 Jersey Cam Feeder 2 Adjustments _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 47

10.2 Jersey Cam Feeder 1 Adjustments -Model: Futur 5C V1 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 47.1

10.3 Jersey Cam Feeder 2 Adjustments -Model: Futur 5C V1 PC _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 47.1



10.6 Jersey Cam Feeder 5 Adjustments -Model: Futur 5C V1 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 49

10.6 Jersey Cam Feeder 5 Adjustments -Model: Futur 5C V1 PC _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 49.1



INDEX (cont.) Pág.

11 Cams-Model: Futur 5C V1 / Futur 5C V1 PC _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 50

11.1 Selector Ring Cam Adjustments _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _50

112 Intermediate Plate_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 50

11.3 Half Position Selector Cam Adjustments _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 51

11.4 Needle Cam Feeder 4 Adjustments-Model: Futur 5C V1_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _52

11.5 Needle Cam Feeder 5 Adjustments -Model: Futur 5C V1 PC_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _52

11.4 Needle Cam Feeder 4 Adjustments-Model: Futur 5C V1_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _52.1

11.5 Needle Cam Feeder 5 Adjustments-Model: Futur 5C V1 PC_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 52.1

12 Selection System-Model: Futur 5C V1 / Futur 5C V1 PC _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 53

12.1 Matrix Actuators_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _53

12.2 Actuador Selector Guides and Magnetics Codes and Positions_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _54

12.3 Magnetics distribution _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 54

13 Machine Lubrification-Model: Futur 5C V1 / Futur 5C V1 PC _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 55

13.1 Oil Regulator _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _55

13.2 Oil Deposit_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 55

14 Compressed Air _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 56

14.1 Machine Common Pressure 6, 5 bar_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 56

14.2 Yarn Finger Pressure Regulation_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 56

15 Electrovalves Schemes Futur 5C V1 (Group of 2 Pages)_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 57

15.1 Block 1 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (1 de 2)

15.2 Block 2_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (2 de 2)

15 Electrovalves Schemes Futur 5C V1 PC (Group of 2 Pages)_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 58

15.1 Block 1 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (1 de 2)

15.2 Block 2 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (2 de 2)

16 Complete Group Flat Seam -Modelo Futur 5C V1 PC _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 59

1 Complete Group Flat Seam - Adjustments _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _60

1 Hook Support Group -Modelo Futur 5C V1 PC _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 60

2.1 Assembled hook Support _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 61

2.2 Hook Support Working Parts _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 61

PART III ELECTRONIC PANEL MANUAL Use and maintenance Model: Futur 5C V1 / Futur 5C V1 PC_ _ _ _ _ _ _ _ _ 63

MACHINE MENU TABLE_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 64

Chapter 1 COMPONENTS DESCRIPTION USED BY THE OPERATOR _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _64

1.1 Display Lcd _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 64

1.2 Keyboard _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _64

1.3 Key Selector_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 64

1.4 Start and Stop Push-Button _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 64

1.5 Emergency Button _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _64

1.6 RS232 Plug for Files Management _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 64

1.7 Plug 24vac _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 64

1.8 Switch the Computer On _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 64



INDEX(cont.) Pág.

Chapter 2 KEY BOARD AND MAIN MENU _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 65

2.1 Subtitle_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 65

2.2 Main Menu _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _66

Chapter 3 MAIN MENU COMMANDS _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 66

3.1 Speed Blockage [ F1=L_Speed ] _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _66

3.2 Chain Stop [ F2=Blc-Cha] _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 66

3.3 End of Sock[f3=endsock] _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 66

3.4 Mini Cycle[F4=M.Cycle] _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 66

3.5 Loops [Rep:]_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 66

3.6 Zeroing _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 66

3.7 Mechanic Cycle[F6=C.Mech] _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 67

3.8 Size N.x_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _67

3.9 Counting Pieces[Counter pcs.:xxxxx _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 67

3.10 Sock Time[sock time.:XX s]_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _67

3.11 Special Functions _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 67

Chapter 4 CONFIGURATION MENU _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 68

4.1 End of Programming _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _68

Chapter 5 CHAIN PROGRAM_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _69

5.1 Program ( chain) Change_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 69

5.2 List of Displayed Fields _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 69

5.3 Insole Drawing Exclusion _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 69

5.4 Economies_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _70

5.5 Insert Program_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _70

5.6 Delete Program_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 70

5.7 Modify Function needle-needle_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 70

5.8 Insert / Cancel Function Needle-Needle_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 70

5.9 Leave Change Function Needle-Needle_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 71

Chapter 6 MODIFY DRAWING ( Pattern)_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 71

6.1 [F1] Help_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _72

6.2 [F2] Add Rank_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 72

6.3 [F3] Delete Ranks _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _72

6.4 [F4] Special Functions_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 72

6.5 [F2] Repeat Line_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 72

6.6 [F3] Drawing Copy Area from One Feeder to Another_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _73

6.7 [Esc] End of Special Functions _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 73

6.8 [F5] Yarn Finger Change _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 73

Cap.7 AUTOTEST_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _74

7.1 Start Menu AutoTest_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _74

7.2 Actuators Test _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 74



INDEX (cont.) Pág.

7.3 Function Test _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 75

7.4 Test Step Step _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _75

7.5 Stitch Motor Test (Jersey Engine) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 75

7.6 Elastic Engine Test _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 76

7.7 Engine Speed _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _76

7.8 Encoder / EV061 Test _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 76

7.9 Serial Port Test _ __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _77

7.10 Display Test _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 77

7.11 Keyboard Test_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 77

7.12 Stop Inputs Test ( Needle Pneumatic Trigger)_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 77

Chapter 8 BTSR CONFIGURATION _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 78

8.1 General Description _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 78

8.2. Leran Btsr_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ 78

8.3 Parameter Configuration_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 78

8.4 Extra Functions _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 79

8.5 Copy Values _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 80

8.6 Next _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 80

Chapter 9 FLOPPY DISK_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 81

9.1 Floppy Disk Machine_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 81

9.2 Chain Disk _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 82

9.3 Drawing Disk _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 82

9.4 All Mem. Disk_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 82

9.5 All Disk Mem Mem_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _82

Chapter 10 PROGRAM _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 84

10.1 Activate Program_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 84

10.2 Unload Programs_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 84

10.3 Join Pattern Chain _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 84

10.4 Delete Drafts Loaded _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 84

Chapter 11 MACHINE CONFIGURATION _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 85

11.1 Language Choice _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 85

11.2 Clock _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 85

11.3 Automatic Fase _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 86

11.4 Offset Encoder_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 86

11.5 EVnet _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _87

11.6 Floppy Speed _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _87

11.7 Learn BTSR _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _87

11.8 Foot print_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 88

11.9 About Config. _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 88



INDEX (cont.) Pág.

Chapter 12 RODUCTION CONTROL _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _88

12.1 Target _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 88

12.2 Counter_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 89

12.3 Oil Feeder _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 89

12.4 Speed Bloc k _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _89

12.5 Size_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 89

12.6 Fan Timer_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 89

Chapter 13 ERROR MESSAGE _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _90

13.1 Score Error _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 90

13.2 Clockwise Counting_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _90

13.3 Input Error __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _90

Chapter 14 ELECTRONIC PANEL _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 90

1 Main Switch [ IG11 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 90

2 Fuse F1,F2,F3 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 90

3 Fuse F4, F5, F6_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 90

4 Thermic Relay K1_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _90

5 Electrical Tranformer TR1 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 90

6 Inverter _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _90

7 EV042_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 91

8 EV028 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _91

9 EV070 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 91

10 EV029 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 91

11 EV035_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _92

12 EV067_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ _92

13 Placa eletrónica Cpu _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 92

Cap. 15 PROBLEMS DETECTION_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _93

15.1 Possible Problems causes and solutions_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 93

Cap. 16 SPECIAL COMMANDS AND SELECTION COMMANDS LIST_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _94

16.1 List and Description of Special Commands _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _94

16.2 Selection Command List_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 97

PART IV CYLINDER NEEDLE SCHEME-(Group of 6 Pages)-Model-Futur 5C-V1_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 98

1 88 Needles_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ (1 of 6)

2 96 Needles _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _(2 of 6)

3 120 Needles _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ (3 of 6)

4 144 Needles _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(4 of 6)

5 152 Needles _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(5 of 6)

6 160 Needles _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (6 of 6)



INDEX (cont.) Pág

PART IV CYLINDER NEEDLE SCHEME-(Group of 6 Pages)-Model -Futur 5C-V1 PC _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _99

1 88 Needles _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (1 of 6)

2 96 Needles _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(2 of 6)

3 120 Needles _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(3 of 6)

4 144 Needles _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(4 of 6)

5 152 Needles _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(5 of 6)

6 160 Needles s_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(6 of 6)

PART V ELECTRONIC SCHEMES INSTRUCTIONS MANUAL-Model: Futur 5C V1 (24 Pages) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _100

1 Evolution 2 Electronic Panel Drawing _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (1 of 24)

2 Keyboard Drawing_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(2 of 24)

3 Board Placing Side View _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (3 of 24)

4 Commands _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (4 of 24)

4.1 Support Commands 1_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(4 of 24)

4.2 Support Commands 2 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _(5 of 24)

5 Electronic Back Board Drawing_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (6 of 24)

6 Power Scheme_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (7 of 24)

7 Inverter Connection _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(8 of 24)

8 CPU LCD Connection _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _9 of 24)

9 Stop Connection_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (10 of 24)

10 Power Supply_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (11 of 24)

11 BTSR Electric Scheme _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (12 of 24)

12 Step Engine_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(13 of 24)

13 Connector connection CV1 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(14 of 24)

14 Connector Connection CN3 EV015_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (15 de 24)

15 Connector View EV015 EV042 BTSR_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (16 de 24)

16 Connector View CPU LCD EV015 EV047 EV055_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (17 de 24)

17 Board Connections EV066 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (18 of 24)

18 Electrical Commands EV066 (Parte 1) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(19 of 24)

18.1 Electrical Commands EV066 (Parte 2) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (20 of 24)


18.3 Command Errors _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (22 of 24)

19 Board Connections EV065_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (23 of 24)

20 Safety Protection Electric Scheme_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (24 of 24)

PART V ELECTRONIC SCHEMES INSTRUCTIONS MANUAL-Model: Futur 5C V1 PC (25 Pages) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _101

1 Evolution 2 Electronic Panel Drawing _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (1 of 25)

2 Keyboard Drawing_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(2 of 25)

3 Board Placing Side View _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (3 of 25)



INDEX (cont.) Pág

4 Commands _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (4 of 25)

4.1 Support Commands 1_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(4 of 25)

4.2 Support Commands 2 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _(5 of 25)

5 Electronic Back Board Drawing_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (6 of 25)

6 Power Scheme_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (7 of 25)

7 Inverter Connection _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(8 of 25)

8 CPU LCD Connection _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _9 of 25)

9 Stop Connection_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (10 of 25)

10 Power Supply_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (11 of 25)

11 BTSR Electric Scheme _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (12 of 25)

12 Step Engine_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(13 of 25)

13 Connector connection CV1 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(14 of 25)

14 Connector Connection CN3 EV015_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (15 de 25)

15 Connector View EV015 EV042 BTSR_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (16 de 25)

16 Connector View CPU LCD EV015 EV047 EV055_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (17 de 25)

17 Board Connections EV066 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (18 of 25)

18 Electrical Commands EV066 (Parte 1) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _(19 of 25)



18.3 Command Errors _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (22 of 25)

19 Board Connections EV065_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (23 of 25)

20 Safety Protection Electric Scheme_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (24 of 25)

PART VI MACHINE PNEUMATIC SCHEMES _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 102

1 Pneumatic Circuit-Model:Futur 5C V1 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 103

1 Pneumatic Circuit-Model:Futur 5C V1 PC _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _103.1

PART VII YARN CREEL ASSEMBLY _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 104

1 Complete Yarn Creel_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _105

2 Assembly Step 1_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _106

3 Assembly Step 2 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 105

4 Assembly Step 3 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 108



PART I GENERAL FEATURES

anual is valid for the model Futur 5C V1 and Futur 5C V1 PC.

The items and the content of each model are properly indentified on the index of this Manual.

Classification used in the Manual:

- Model Futur 5C V1 procedures Applicable to this model.

-Model Futur 5C V1 PC procedures Applicable to this model.

- Model Futur 5C V1 and Model Futur 5C V1 PC procedures Applicable to both models.

INTRODUCTION:

The machine Futur 5C V1 / V1 - PC is designed for the production of sports and classic socks.

It is a mono cylindrical machine, with five thread feeders with full electronic control. It produces true and Fake Heel Socks.

It makes football Single Jersey socks, Full Terry, 1/2 Terry on the foot and fake Intarsia with cotton, wool, Acrylic, polyamide,

polyester and lycra yarn.

With heel and toe in a different color there is a possibility to change the Plating Yarn Nylon.

Plating Nylon or polyester with 3 Colours.

Plating Single Jersey, Plush and 1/2 plush

Plush on the Toe (Ring-Toe) Without sinker changing.

Heel and toe Reverse Plating and fake heel, being possible to produce the two versions at the same time and in the same

article.

It produces socks with three threaded lines and deeper elastic. Single Jersey and Terry with 4 deeper threaded colours.

This machine is prepared to work with Closed Toe Open Toe (Futur 5C V1)



Chapter 1 MACHINE FEATURES

Model: Futur 5C V1

SOCKS CIRCULAR MACHINE: HIGH QUALITY SPORTS AND SINGLE JERSEY SOCKS

MONO CYLINDRICAL MACHINE, WITH FIVE THREAD FEEDERS WITH FULL ELECTRONIC CONTROL.

PRODUCTION FEATURES

- Heel and Toe in colour with Exchange of plating Nylon

- Plating (Nylon-Polyester): 3 Backgroung colours.

-Plating Single Jersey- Terry 1/2 terry

-Ring -Toe: Terry on the onset Toe without exchangind the sinkers.

- Heel/Toe in reverse plating and Fake heel with heel and toe in a different color there is a possibility to change the plating

Yarn Nylon.

-Ténis with 3 in line colours + Elasti + Backgound

- Single Jersey Terry with 4 Colours: + Background

- Yarns:

- Cotton wool Acrylic Polyamid Polyester Lycra

TECNICAL CHARACTERISTICS:

- Cylinder up to 160 needles

- Pneumatic arise (upper ring) of the yarn finger group.

-Heel Quality toe-Cap witout picker´s and Knitting with the needles at a medium height.

- Eletronic programming of the articles: Software AZ 90 for Drawings: EV Paint

- Brushless Engine for alternate motion

- Jersey regulation Step engine

-

- 4 feeder Groups with 5 Yarn Fingers for each group.

-1 feeder group with 7 yarn fingers with half position record.

- 2 Elastic Feeders

- Automatic lubrification system

- Knitting speed: 260 r.p.m.- Heel / Toe 200 r.p.m.

(Always take into consideration the quality of the yarn used)

- Engine power 2,4KW Controled by an Inverter

- Aspiration Exhaust fan Power 1,1 Kw

- Compressed air 6,5 Bar pressure

-Eletric feeder de 220 ou 400V

(It is advisable to turn on the machine to an electric panel with diferential protection of 30 mA.)

- 1 year Garantee

MACHINE DIMENSIONS (WxHxD) AND WEIGHT:

- Dimension without yarn creel: 0,705 x 1, 73 x 1,15m (27, 75 , 24

- Dimension with yarn creel: 1, 62 x 2, 30 x 2,02m (63, 77 , 55

- Weight without yarn creel: 265 Kg

- Weight with yarn creel: 306 Kg



Chapter 1 MACHINE FEATURES

SOCKS CIRCULAR MACHINE: HIGH QUALITY SPORTS AND SINGLE JERSEY SOCKS

MONO CYLINDRICAL MACHINE, WITH FIVE THREAD FEEDERS WITH FULL ELECTRONIC CONTROL.

Model: Futur 5C V1 - PC

PRODUCTION FEATURES

- Heel and Toe in colour with Exchange of plating Nylon

- Plating (Nylon-Polyester): 3 Backgroung colours.

-Plating Single Jersey- Terry 1/2 terry

-Ring -Toe: Terry on the onset Toe without exchangind the sinkers.

- Heel/Toe in reverse plating and Fake heel with heel and toe in a different color there is a possibility to change the plating

Yarn Nylon.

-Ténis with 3 in line colours + Elasti + Backgound

- Single Jersey Terry with 4 Colours : + Background

- Yarns:

- Cotton wool Acrylic Polyamid Polyester Lycra

TECNICAL CHARACTERISTICS:

-

- Pneumatic arise (upper ring) of the yarn finger group.

-Heel Quality toe-Cap witout picker´s and Knitting with the needles at a medium height.

- Eletronic programming of the articles: Software AZ 90 for Drawings: EV Paint

- Brushless Engine for alternate motion

- Jersey regulation Step engine

-

- 4 feeder Groups with 5 Yarn Fingers for each group.

-1 feeder group with 7 yarn fingers with half position record.

- 2 Elastic Feeders

- Automatic lubrification system

- Knitting speed: 260 r.p.m.- Heel / Toe 200 r.p.m.

(Always take into consideration the quality of the yarn used)

- Engine power 2,4KW Controled by an Inverter

- Aspiration Exhaust fan Power 1, 1 Kw

- Compressed air 6, 5 bar pressure



(It is advisable to turn on the machine to an electric panel with diferential protection of 30 mA.)

- 1 year Garantee

MACHINE DIMENSIONS (WxHxD) AND WEIGHT:

- Dimension without yarn creel : 0,705 x 1,73 x 1,15m

- Dimension with yarn creel: 1,62 x 2,30 x 2,02m

- Weight with yarn creel: 306 Kg

FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.13.1


Chapter 2 MACHINE GENERAL DESCRIPTION

Model: Futur 5C V1

Model: Futur 5C V1 PC

This equipment was designed and produced acording the essencial ealth and safety requirements applied in the law decree nº

103/2008, of the 24th

of July, which transposed into national legal internal policy nº 2006/42/CE, of the European Parliament

and council of 17th

May.

To the comformity of the equipment, there were considered the following regulations:

a) EN ISO 11111-1:2009 Textil Machines safety requirements - Part 1: common requirements.

b) EN ISO 11111-5:2005 + A1:2009 - Textil Machines - safety requirements - Part 5: Machines preparation of Knitting and

weaving.

This equipment should not be used in harsh locations, like in low temperature environments below -5ºdegrees or over

50ºdegrees or in a saturated saline environment.

This equipment is not prepared to be used in potencially explosive environments, therefore not being subject to criteria

apliable on the ATEX Regulation.

The operation of this equipment is liable to the followinh conditions:

For safety reasons, this equipment must be operated by an experienced and trained operator.

The use of this equipment should be integrated on the safety and emergency plan, in order to fulfill the specificities of the

equipment and possible operation locations.

The machine does not requires a stationary operator, neither this is bound to use protection safety equipment. When the

machine is installed in places with lack of air renovation, we always recomend the use of a ventilationsystem to ensure that

the machine has an appropriate performance.

Given the fact that it is not viable to perform an eletromagnetic essay to the equipment as a whole, it has been considered

that this machine has got the eletromagnetic conformity required, given the fact that all componentes are subject to the

condition of having the CE Marc.

The components used in the manufacturing of this machine, have CE Marc, therefore being a high quality and safety product

capable of a great performance.

.

It tis not allowed to copy the contente of this manual without previous permission of FDS Portugal, Lda.



2.1 General Machine Set

Model: Futur 5C V1


Botão Start (Branco)

Iniciar da máquina

Função: máquina em produção.

Sinalizador Luminoso

Função: Informa operador que

existe rutura do fio.

Máquina Parada.

Chave Programação

Função: Dá acesso a toda a

programação da máquina.

Pos.W= Trabalho - Maq. em

funcionamento de tricotagem.

Pos.W= Programação Permite

acesso à programação da maq.

Botão Slow (Preto)

Velocidade lenta

Função: máquina em velocidade

lenta. (ativação manual)

Botão Stop (Vermelho)

Paragem da máquina

Função: Pára a máquina.

(N/ corta corrente Elétrica).

Programming Panel

Purpose: Key to activate the

operator commands.

Main Switch:

Purpose: It turns On/Off the

machine.

Yarn Creel group

Purpose: Place all the yarn

cones for knitting.

Knitting Group

Purpose: Mecanical Group that

allows the sock Knitting.

Frontal Protection

Purpose: Protects the actuators

and the cam Group.

Frontal Panel

Purpose: It protects the access

to the electronic management of

the machine.

Access: to open use a special

key.

Automatic current disconnection.

Display

Purpose: Intercomunication

Machine - operator.

Transmits informations of all the

machine operations.

Emergency Button:

Purpose: Stops the the machine

immediately in any kind of

emergency.

Start Button (White)

Start the machine

Purpose: Machine Knitting.

Warning Light

Purpose: Informs the operator

that there is a break in the yarn.

Machine Stoped.

Program Key

Purpose: it gives access to the

the machine program.

Pos. W= Work Machine

working / Knitting

Pos .P= Program It gives

access to the machine program.

Slow Button (Black)

Slow motion

Purpose: Machuine in slow

motion. (Manual activation)

Stop Button (Vermelho)

Machine arrest

Purpose: Stops the Machine.

(it Doesn´t cut electric power).


2.1 General Machine Set



Botão Start (Branco)

Iniciar da máquina

Função: máquina em produção.

Sinalizador Luminoso

Função: Informa operador que

existe rutura do fio.

Máquina Parada.

Chave Programação

Função: Dá acesso a toda a

programação da máquina.

Pos.W= Trabalho - Maq. em

funcionamento de tricotagem.

Pos.W= Programação Permite

acesso à programação da maq.

Botão Slow (Preto)

Velocidade lenta

Função: máquina em velocidade

lenta. (ativação manual)

Botão Stop (Vermelho)

Paragem da máquina

Função: Pára a máquina.

(N/ corta corrente Elétrica).

Programming Panel

Purpose: Key to activate the

operator commands.

Main Switch:

Purpose: It turns On/Off the

machine.

Yarn Creel group

Purpose: Place all the yarn

cones for knitting.

Knitting Group

Purpose: Mecanical Group that

allows the sock Knitting.

Frontal Protection

Purpose: Protects the actuators

and the cam Group.

Frontal Panel

Purpose: It protects the access to

the electronic management of the

machine.

Access: to open use a special key.

Automatic current disconnection.

Display

Purpose: Intercomunication

Machine - operator.

Transmits informations of all the

machine operations.

Emergency Button:

Purpose: Stops the the machine

immediately in any kind of

emergency.

Start Button (White)

Start the machine

Purpose: Machine Knitting.

Warning Light

Purpose: Informs the operator

that there is a break in the yarn.

Machine Stoped.

Program Key

Purpose: it gives access to the

the machine program.

Pos. W= Work Machine

working / Knitting

Pos .P= Program It gives

access to the machine program.

Slow Button (Black)

Slow motion

Purpose: Machuine in slow

motion. (Manual activation)

Stop Button (Vermelho)

Machine arrest

Purpose: Stops the Machine.

(it Doesn´t cut electric power).

Knitting Group Protection

Purpose: Protects the Knitting

group when the head lifts.


2.2 Assembley Drawing

Model: Futur 5C V1


Machine without Yarn Creel

- Dimensions: (WxHxD) - 0,705 x 1,73 x 1,15m -


10

73

Side View Frontal View

1150

- (

)

- (

42

,24

)

- (

40

,94

) -

( 5

5,

- ( 29,72 )

- ( 35,59 )

- ( 45,11 )

- ( 45,27 )

- ( 19,68 )

- ( 27,75 )


2.3 Machine dimensional position

Model: Futur 5C V1

Modelo: Futur 5C V1 PC

Machinde with Yarn Creel - Dimensions: (WxHxD) - 1,62 x 2,30 x 2,02m

It is recomendable that the positional location of the machine, (fig.4) stands inside of a yellow line, to delimit the machine

reserved area.

Frontal View Lateral View

Fig. 1 Fig. 2

Plan View Ocupational machine area

Operador

Fig.3 Fig.4


1,70m -

0,90m

2,30m

0,50m

1,03m

1,62m

) ( 2,02m

0,50m

(1,20m

0,80m -

1,70m

0,75m

0,75m

1,30m (5

1,90m

1,15m


2.4 Machine Safety

Model: Futur 5C V1

1 Mechanic hazards

There were considered the following risks in the machine:

.

On the Cam Selection part because of the rotating elements of the machine.

On the Transmission belt of the machine rotation.

On the head transmission Gear wheel.

2 Electric hazards

Electrocution hazard inside the electronic Board.

This Risks were minimized by the application of electric and mechanical protections, described below.



2.4 Machine Safety


1 Mechanic hazards

There were considered the following risks in the machine:

On the Cam Selection part because of the rotating elements of the machine.

On the Transmission belt of the machine rotation.

On the head transmission Gear wheel.

2 Electric hazards

Electrocution hazard inside the electronic Board.

This Risks were minimized by the application of electric and mechanical protections, described below.



2.5 Mechanical Protections

Model: Futur 5C V1


MP01 Stainless steel Protection Protects the head transmission gear.

MP02 - Stainless steel Protection Protects the back of actuators group

of the machine.

MP03 - Stainless steel Protection Protects the back of the transmission

gear belt of the machine.

MP04 Steel door Protects the back structure of the Machine.

MP05 - Stainless steel Protection Protects the frontal transmission gear

belt of the machine.

MP06 - Stainless steel Protection Protects the Frontal actuators group

of the machine.

MP06

MP02

MP01

MP04

MP05

MP03


2.5 Mechanical Protections



PM01 - Stainless steel Protection Protects the head transmission gear.

PM02 - Stainless steel Protection Protects the back of actuators group of

the machine.

PM03 - Stainless steel Protection Protects the back of the transmission

gear belt of the machine.

PM04 Steel door Protects the back structure of the Machine.

PM05 - Stainless steel Protection Protects the frontal transmission gear

belt of the machine.

PM06 - Stainless steel Protection Protects the Frontal actuators group of

the machine.

PM07 Acrilic Protection Protects the knitting group.

PM08 - Acrilic Protection Protects the Flat Seam of the machine.

PM09 - Acrilic Protection Protects the lateral knitting group of the

machine.

MP06 MP02

MP01 MP04

MP05

MP03

MP07

MP08

MP09


2.6 Machine mechanical safety

Model: Futur 5C V1

1 Mechanical Protections:

It was placed a stainless steel mechanical protection (MP01) bolted in the head transmission gear, to prevent the user

access to it.

On the Actuator group, there were applied two stainless steel protections (MP02 and MP06), Bolted to prevent the access

to the rotating elements of the machine.

To prevent the access to the rotating gear transmission, there were placed and bolted two Stainless steel protections

(PM03 and PM05).

There is also a Steel door, on the back structure of the machine that prevents the user access to it. (MP04).



2.6 - Machine mechanical safety


1 Mechanical Protections:

It was placed a stainless steel mechanical protection (MP01) bolted in the head transmission gear, to prevent the user

access to it.

On the Actuator group, there were applied two stainless steel protections (MP02 and MP06), Bolted to prevent the access

to the rotating elements of the machine.

To prevent the access to the rotating gear transmission, there were placed and bolted two Stainless steel protections

(PM03 and PM05).

There is a Steel door, on the back structure of the machine that prevents the user access to it. (MP04).

There were placed two acrilic Protections on the frontal and lateral part of the knitting group that prevents the access to it

sing of the toe (MP07 e MP09).

There is also an acrilic protection on the frontal part of the Flat Seam group of the machine (MP08).



2.7 Electric Protections

Model: Futur 5C V1


Main Switch

The door of the electronic

board doe not open when

the main switch is the

“On” position.

Micro switch

Blocking micro switch

Micro switch


2.7 Electric Protections



Main Switch

The door of the electronic

board doe not open when

the main switch is the “On”

position.

Micro switch

Blocking micro switch

Micro switch


2.8 Machine electric safety

Model: Futur 5C V1


machine.

It was placed a micro switch on the actuators group protection for when this protection is removed, usually to Exchange

accessories or a similar procedure.

At the lateral and back doors it has been placed a micro switch that turn off the machine rotation, when the operator

opens a door.

On the frontal door of the electronic panel it has been placed a blocking micro switch that turn off the machine rotation

when the operator opens the door.

2.9 Frontal Electric safety protection application.


Micro switch


2.10 Flat Seam electric board safety protections

2.11 Back door structure electric safety protections


Micro switch


2.12 Lateral doors structure electric safety protections


Micro switch

Micro switch


Chapter 3 TRANSPORT

Model: Futur 5C V1


3.1 Machine anchorage

For transport purpose the machine is attached to a euro pallet with screws that hold the frontal and back part of the

machine to the pallet.

There machine is apropriately fastened frontaly and on the back.


Euro pallet (Dimension: 120 x 80)

Frontal anchorage

Back anchorage

Frontal anchorage Back anchorage


Chapter 4 MACHINE GENERAL SAFETY CONDITIONS

Model: Futur 5C V1


4.1 Safety devices:

The machine was designed and manufactured in a way to reduce, as much as possible, the injury hazards.

may cause physical arm to the operator.

At the potentially dangerous locations there have been placed warning signs to prevent any kind of azard.

At the locations with access to removable parts, there have been placed fix and removable protections.

Warning signs have been placed in all protections.

When the frontal panel opens, the lateral and back doors are open the machine automatically stops.

To start the machine again you need to:

Erase

Press .

The head Strength of the machine is inferior to 6Kg.

At the upper part of the head machine there are no piercing dangerous parts exposed.

While at work the machine allows the elimination of static electricity.


Emergency button

Protection safety stop

(Right lateral door)

Main switch



(Left lateral door)


(Back door)


4.2 Warning decals

Model: Futur 5C V1



Compressed Air

Instruction Manual Reading

Hazard

Electrocution danger

Earth

Unauthorised access

Must keep hands away

Do not Touch


4.3- Noise

Model: Futur 5C V1


The machine was designed and manufactured to have a low noise value.

This way the work place (of non permanent occupation) while the machine process of knitting, the operator is under a noise

pressure of 72,6 dB(A).

The maximum value of the accustic pressure was 81 dB (A), in normal conditions.

4.4 Yarn Creel assembly (see Part VII- Page 105)

Model: Futur 5C V1




Chapter 5 UTILISATION CONDITIONS

Model: Futur 5C V1


5.1 General conditions

For a better Machine functionning the following procedures must be taken into consideration:

Do not place the machine at environments susceptible to bad weather.

Place the machine at a flat floor, if possible without any kind of dust and coated with appropriate materials for

industrial use.

Use this machine exclusively for the production of socks.

Do not use baggy outfits so that can be jammed in the machine.

Use preferably short air or tied up to prevent from being stuck in the machine.

Always keep hands and fingers away form the machine rotating parts.

Always follow the safety rules.

5.2 Warning Procedures

Do not place the machine in potenciallly dangerous, wet or dusty environments.

Place the machine in properly licenced locations.

Do not use components or devices that are not from the same brand or equivalent.

Do not use the compressed air without a suitable dryer with the appropriate characteristics required.

Do not perform any cleaning, whatsoever, with the compressed air, particularly the Matrix atuators.

Do not place on the Yarn Creel any kind of object other than the yarn cones.

Do not block the machine safety area.

Do not work on the machine with the protection system down or broken.

Do not work on the machine without all the protections correctly placed in the correct place.



5.3 Switching on the Machine Basic Procedures

1º Switch on the machine to the electric plug.

Nb: (It is advisable to turn on the machine to an electric board with 30mA.)

2º Switch n on the compressed air.

Nb: ( make sure that the pressure is correct if not you must regulate it correctly.

3º Switch on the main Switch of the machine.

4º

5º Check if the suction engine spins in the correct direction, if not it is necessary to switch the power input phase.

6º Threading the Machine.

Nb: (If the Yarn breaks the machine stops and shows an error.)

Procedures:

Thread the yarn in needle again.

Delete the error on the display.

Press Start.

7º Start with the sock knitting.

8º Make sure that all is working correctly.

5.4 Safety Protections

Machine arrest Procedures

1º Learn and solve the problem

2º Delete the error.

3º .

4º Press Reset (F5) in case you want to stop work.

FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Page 30


5.5 Mechanical Problems (Group of 2 Pages)

Model: Futur 5C V1

At the functioning of this machine some problems may arise.

The most recurring are:

1 Needle Rupture

The rupture can happen because:

a) Butt rupture:

Error in the one of the cams that can be caused by:

Lack of an electric command;

Pneumatic Problem eg. solenoid valve damage;

Mechanical arrest eg. a bent component , a broken spring

b) Head Rupture:

Misfit Throat plates;

Yarn Finger with unevenYarn tubs;

Dial drive head misfit.

c) Twisted needle Latch:

Misfit or damaged Throat plates.

2 Selector :


a) Inferior butt rupture;

Effort on the lifting of the selector, in case the jersey blocks the needle head;

The obstruction of a came;

b) Selection Butt Rupture.

In case of a bad distance regulation between actuator and the cilynder, the selector is bond to break on the butt.

Regulation between actuator and the cilynder:

It is missregulated.

FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag. 31 - ( 1 de 2)


3 Selection Problem

When it is noticeable spots on the jersey or the match the drawing the machine was set to do, it happens a

Jersey selection error.

Main causes for this problem:

a) Actuators group error.

It is important to see the number of the selector guide (leva) and the electromagnet that doesn´t select the selector.

When in the position from nº1 to 6 the actuators autotest must be performed.

Check if the electromagnet is not unmagnetized if so the selector guide (leva) must be replaced.

Control also the selector guide (leva) height and if it goes up and down on the total movement.

b) Selection Error - Broken Selector

Selection error always in the same needle in any drawing. The swings jack must be replaced.

c) Selection error needle latch (reset)

This problem may occur in case the encoder miscounts the pulsation.

In this case the encoder must be replaced and do the encoder fase again.

If the encoder fase is not correct (Needle 1 in the zero), it may cause chaos in the selection Group.

FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] ( 2 de 2)


5.5 Mechanical Problems (Group of 3 Pages)


At the functioning of this machine some problems may arise.

The most recurring are:

1 Needle Rupture


d) Butt rupture:

Error in the one of the cams that can be caused by:

Lack of an electric command;

Pneumatic Problem eg. Solenoid valve damage;

Mechanical arrest eg. A bent component,

e) Head Rupture:

Misfit Throat plates;

Yarn Finger with unevenYarn tubs;

Dial drive head misfit.

f) Twisted needle Latch:

Misfit or damaged Throat plates.

3


c) Inferior butt rupture;

Effort on the lifting of the selector, in case the jersey blocks the needle head;

The obstruction of a came;

d) Selection Butt Rupture.

In case of a bad distance regulation between actuator and the cilynder, the selector is bond to break on the butt.

Regulation between actuator and the cilynder:

It is missregulated.

FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.32 - ( 1 de 3)


3 Selection Problem

When it is noticeable spots on the jerse

Jersey selection error.

Main causes for this problem:

a) Actuators group error.

It is important to see the number of the selector guide (leva) and the electromagnet that doesn´t select the selector.

When in the position from nº1 to 6 the actuators autotest must be performed.

Check if the electromagnet is not unmagnetized if so the selector guide (leva) must be replaced.

Control also the selector guide (leva) height and if it goes up and down on the total movement.

b) Broken Swings Jack

Selection error always in the same needle in any drawing. The swings jack must be replaced.

c) Selection error needle lag (reset)

This problem may occur in case the encoder miscounts the pulsation.

In this case the encoder must be replaced and do the encoder fase again.

If the encoder fase is not correct (Needle 1 in the zero), it may cause chaos in the selection Group.

FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] (2de 3)


4 Flat Seam Possible Errors

YF plater lowering

Cause: Yarn finger group is in the highest position.

Solution: lower the yarn finger group and link the half position break.

a) Low pipe stop

Cause: The hook support didn

completely.

Solution: Control PC Step Engine or possible arrest in the PC group.

b) middle pipe stop

Cause: Incomplete rotation of the hook support disk.

Solution: Control if there is arrest in the engine or Flat Seam Group or if the jersey is stuck in the hooks or needles.

c) PC jersey cam stop

Cause: jersey cam lack didn´t change the work position on time.

Solution: Control arrest or possible damaged spring.

d)

Cause: Jersey cam didn´t change the work position on time.

Solution: Control arrest or possible damaged spring.

e) Cylinder

Cause: Cylinder didn´t change the work to the initial position.

Solution: Control if there is any obstacle that blocks the Cylinder from sliding or control the jersey step engine.

f)

Cause: Uppper protections open for maintenance (Actuator Acrilic Frontal Protection)

Solução: Close the protection after finishing maintenance.

g) Low protection Open

Causa: Lower protections open for maintenance (Lateral, frontal and back protections)

Solução: Close the protections and start work.

FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] (3de 3)


Chapter 6 MACHINE MAINTENANCE

Model: Futur 5C V1


6.1 General conditions

For a better machine performance it is advisable to mind the following procedures:

1 Daily Maintenance:

Clean the yarn creel, with compressed air, twice a day.

2 Weekly maintenance:

Clean the machine in general incuding the electronic panel. This maintenance must be performed by an authorided

person.

NB.: Do not use compressed air on the Matrix actuators.

3 Annually maintenance:

It is advisable a complete maintenance, at least once a year to make sure that there are no pneumatic leaks or

unusual mechanical abrasion.

4 Inspection: it is advisable a periodic machine inspection as a way to ensure the best machine performance.

This way, the machine wil be inspected by an authorised person, according to the law decree nº50/2005 (Policy

n.º89/655/CEE, of the 30th

, of November), each 12 month.

The operator must always be aware of any irregularity in the machine performance, especially in the security systems.

If any problem arises inform immediately your supervisor or the person in charge of the machine operation.

6.2 Lubrification

Lubrificant oil recommended:

- RENOLIN TEX SOCKS (ISSO VG 45)

- KLUBER OIL TEX – 46N

1 Automatic lubrifiction:

For a good machine performance it is verry important a proper lubrification of all the rotating parts of the machine and

also the accessories.

2 Manual lubrification:

Yarn knife, Head Transmission Spindle must be manually lubrificated, whenever it is necessary.


FIG. 1

3 1

2

Manual lubrification spots

shown in Fig. 1


6.3 Accessories replacement

Wear parts repalcement:

Belts, Sinkers, needles, Selectors, Dial jacks, Yarn Saw cutter, yarn knives, springs, Etc

1 Sinker repalcement

This procedure must be performed by an authorised and enabled person.

Procedures:

1. Rise The yarn fingers group;

2.

3. Take off the sinker door;

4. Replace the damaged sinker;

5. Set the door position and tighten up the screw;

6. Switch on the machine again.


Sinker change gap


2 Needle repalacement


Procedures:

1. ;

2. Place the needles in the right position to be replaced;

3. With the plier press the needle butt.

4. Rise and twist the needle latch;

5. Place the new needle with the latch open.

6. Press the plier in the middle of the needle;

7. Place the needle in the channel, rise and line up.


Needle change gap


3 Selector replacement


Procedures:

1. Remove the protection;

2. Spi

3. Place the selector in the selector entry gap;

4. With the plier remove the damaged selector;

5. Place the new selector and line up the needle butt;

6. ;


Selector change gap


Chapter 7 MACHINE WARANTEE

Model: Futur 5C V1


7.1 Term

Machine Warantee:

1 Year (except Acessories)

7.2 Conditions

Warantee Exceptions:

Defects caused by the customer due to inadequate placement and dispositions;

Bad Equipment and/or machine management;

Inadequate Components application;

Excessive strenght;

Inadequate Tension control;

Short circuit;

Inappropriate electric power connection;

Machine handling by unauthorised people;

Evidence of lack of required maintenance;

Inadequate Transportation;

Negligence, inexperience, lack of caution;

Inappropriate Use of the machine different that the recommended.

In case of bad Quality compressed air needed for a good machine performance.

No expense garantee for manpower or travelings expenses for Technicians maintenance at the customer storehouse;

The warrantee conditions cease imediatelly if the machine is handled, reprogrammed or fixed by someone unauthorised

or not consignated to by FDS Portugal, Lda.

Cap. 8 Dismantlement /End of Life)

Model: Futur 5C V1


When the machine becomes obsolete and requires dismantling the owner of the machine must send it to an authorized

organization for that purpose.

It must also require a statement document of the relating delivery to that same organization.



PART II MAIN SETS AND REGULATIONS

Model: Futur 5C V1

1 Dial jack group adjustments.

The dial jacks group needs to be regulated in a sequencial way:

1- Adjust dial jack´s height in relation to the sinkers.

When the dial jack comes out it must be within a space of 0,5mm aproximatelly.

m.

-Adjust the cam, to push the high butt out, leaving a distance of 0,2mm from the low butt in the first movement.

In the second movement perform the full distance, without going under the dial jack disk, pushing this way the low butt in the

opposite direction to the cylinder.

- Perform the same operation on the dial jack cam.

Attention: These adjustments must be performed with the cylinder in the maximum height.


Maximum Height Minimum Height

Jacks dial entry

Jacks dial exit


PART II MAIN SETS AND REGULATIONS


1 Dial jack group adjustments.

The dial jacks group needs to be regulated in a sequencial way:

2- Adjust dial jack´s height in relation to the sinkers.

When the dial jack comes out it must be within a space of 0,5mm aproximatelly.

-Adjust the cam, to push the high butt out, leaving a distance of 0,2mm from the low butt in the first movement.

In the second movement perform the full distance, without going under the dial jack disk, pushing this way the low butt in the

opposite direction to the cylinder.

- Perform the same operation on the dial jack cam.

Attention: These adjustments must be performed with the cylinder in the maximum height.


Maximum Height

Minimum Height

Jacks dial entry

Jacks dial exit


2 Yarn Cutting System

Model: Futur 5C V1


2.1 Cut Elastic clamp

- Clamps when the elastic stops the work;

- It cuts and clamps simultaneously.

2.2 Elastic clamp

- Clamps when the elastic stops the work;

- ;

- After performing a lap in the elastic the yarn saw cuts it.

2.3 Yarn knife set

When the yarn fingers exit work the yarn saw has a rotation position, the yarn knife is supported in the yarn saw and yarns get

cut. (Eg. Cotton , Polye


Important:

Yarn knife lubrification

Yarn Knife

Yarn Saw Ø 100mm


3 Yarn Finger group

Model: Futur 5C V1

The yarn finger group works through pistons that are activated by an electrovalve and therefore activated by an electronic

panel.

3.1 Yarn Finger height regulations:

- Work position yarn fingers down.

- T he height record execute like fig. A.

- Half position, execute like fig. B.


Regulation-height position

half position

Fig. A

Threaded pins

Regulation

Yn finger set feeder 5

Fig. A

Yarn finger set feeder 1, 2, 3, 4


3 Yarn finger group


The yarn finger group works through pistons that are activated by an electrovalve and then activated by an electronic panel.

3.1 Yarn Finger height regulations:

- Work position yarn fingers down.

- T he height record execute like fig. A.

- Half position, execute like fig. B.


Regulation-height position

half position

Fig. A

Threaded pins

Regulation

Yarn finger feeder 5.

Fig. A

Yarn finger set feeder 1, 2, 3, 4


3.2 Yarn Finger Regulations

Model: Futur 5C V1


The yarn fingers have the main job to send yarn to the needles.

Height: regulate as illustrated in the figure A (Previous Page).

Distance to the needles: regulate as illustrated in figure 1.

3.3 Yarn fingers Tips

ThereTwo types of Tips:


Polyester Tip Cotton Tip

Fig. Nº1

( Regulate as low as possible ) ( Regulate as high as possible and

the closest to the needles )


4 Yarn Finger Throat plates

Model: Futur 5C V1


The throat plates guide the yarn delivery and therefore to protect the latch from the needles not allowing them to close.

Obs: consequence of a bad adjusted throat plates:

- Bend the neeedle latches;

- Polyester can cause Bad formation on the jersey.

4.1 Throat plate adjustments

adjustment is important to prevent the latches from closing when the machine is in motion.


Throat plate feeder 4

Throat plate feeder 2 and 3

Throat plate feeder 1 Throat plate feeder 5


5 Needle Pneumatic Trigger

Model: Futur 5C V1


Pneumatic trigger stops the machine:

- In case there is butt needle rupture.

- In case there is jersey accumulation.

6 Latch trigger

This pneumatic trigger stops the machine:

- In case Case the jersey misses a loop.

- In case the needle latch is closed.


Disparador


7 Butt pneumatic trigger

Model: Futur 5C V1


- In case there is a closed latch when the machine is making the heel or fake toe.

8 Latch opener

The latch opener helps to release the needle latches at the begining of the programme.

FDS, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.44


7 But Pneumatic trigger



- In case the latch opener closes a needle latch when doing the heel or true heel.

8 PC latch Opener

This latch opener helps opening the latches at the begining of the sock progamme.

FDS, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.44.1


9- Sinker Plate

Model: Futur 5C V1

The sinker plate consists of:

- An internal ring that is responsible for the sinkers motion;

- Group of selector guide (Leva) that changes the sinker motion, according the programme;

- Sinker motion coordinated by pneumatic commands;

- Centering bearings to support the fixation group.


Disc Register support

Support motion disk

Sinker plate door change

Air entry

Pneumatic commands


9- Sinker Plate


The sinker plate consists of:

- An internal ring that is responsible for the sinkers motion;

- Group of selector guides (leva) that change the sinker motion, according the programme;

- Sinker motion coordinated by pneumatic commands;

- Centering bearings to support the fixation group.


Disc Register support

Support motion disk

Sinker plate door change

Air entry

Pneumatic commands


10 Jersey and Selector Cams

Model: Futur 5C V1

Jersey Cam: Delimits the jersey stitch.

Selector Cam: delimits the needles descend and loosens up the jersey at the sinker movement point.

10.1-Jersey Cam Support - Cut View


Jersey Cam

Needle Guide Cam


10 - Jersey and Selector Cams


Jersey Cam: Delimits the jersey stitch.

Selector Cam: delimits the needles descend and loosens up the jersey at the sinker movement point.

10.1- Jersey Cam Support - Cut View


Jersey Cam

Needle Guide Cam


10.2-Jersey Cam feeder 1 Adjustments

Model: Futur 5C V1

1 Adjust the Cam movement within a distance of 0,2mm from the medium butt needle.

2 Adjust the Cam movement within a distance of 0,2mm from the Cylinder.

3 Adjust the Jersey Cam movement, horizontally within a distance of 0,2mm from the Cylinder.

4 Adjust the highest point movement of the Jersey Cam that must be within a distance of 0,8mm according the lowest

point.

5 Adjust the the lowest point movement of the Jersey Cam Whose measure is defined by the machine cylinder thinness.


1º - Adjust the Jersey Cam movement horizontally within a distance of 0,2 Ffrom the cylinder.

2º - Adjust the the lowest point movement of the Jersey Cam Whose measure is defined by the machine cylinder thinness.

3º - Adjust the highest point movement of the Jersey Cam that must be within a distance of 0,8mm according the lowest

point.


1

2

3 4

5

1

3

2


10.2- Jersey Cam feeder 1 Adjustments


1 - Adjust the Cam movement whitin distance of 0,2mm from the medium butt needle.

2 - Adjust the Cam movement within a distance of 0,2mm from the Cylinder.

3 - Adjust the Jersey Cam movement, horizontally within a distance of 0,2mm from the Cylinder.

4 - Adjust the highest point movement of the Jersey Cam that must be within a distance of 0,8mm according the lowest

point.

5 - Adjust the the lowest point movement of the Jersey Cam Whose measure is defined by the machine cylinder thinness

10.3- Jersey Cam feeder 2 Adjustments

1º - Adjust the Jersey Cam movement horizontally within a distance of 0,2 from the cylinder.

2º - Adjust the the lowest point movement of the Jersey Cam Whose measure is defined by the machine cylinder thinness.


point.


1

2

3

4

5

1

3

2


10.4-Jersey Cam Feeder 3 Adjustments

Model: Futur 5C V1


1º - Adjust the Cam movement whitin distance of 0,2mm from the medium butt needle.

2º - Adjust the Cam movement within a distance of 0,2mm from the Cylinder.


point.

5º - Afinar Adjust the the lowest point movement of the Jersey Cam Whose measure is defined by the machine cylinder

thinness.

10.5-Jersey Cam Feeder 4 Adjustments


2º - Adjust the the lowest point movement of the Jersey Cam whose measure is defined by the machine cylinder thinness.

3º -Adjust the highest point movement of the Jersey Cam that must be within a distance of 0,8mm according the lowest

point.


2

1

4

5

3 2

2

1


10.6-Jersey Cam Fedder 5 Adjustments

Model: Futur 5C V1


2º - Adjust the the lowest point movement of the Jersey Cam whose measure is defined by the machine cylinder thinness.


point.


1

3 2





2º - Adjust the lowest point movement of the Jersey Cam whose measure is defined by the machine cylinder thinness.


point.

10.6-PC Jersey Cam Adjustments

1º - Adjust the Jersey Cam Movement horizontally within a distance of 0, 2 from the low butt.


1

3 2

1


11 Cams

Model: Futur 5C V1


11.1 Selector Ring Cam Adjustments

1º - Adjust the Cam movement within a distance of de 0, 2 from the Ring Cam.

2ª Adjust the threaded pin in a way that there is no space between, according to the fig. Nº 1 Bellow.

Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.50

Threaded pin adjustment

Selector ring Cam

Fig. 1

Fig. 2

1º


11.2 Intermediate Plate

Model: Futur 5C V1


11.3 Half position Selector Cam Adjustments

1º - Adjust in way that only the high butt selectores are selected.



1

2

Fig. 1


11.4 NeedleCam Feeder 4 Adjustments

Model: Futur 5C V1

1º - Adjust the movement horizontally within the distance of 0,2mm from the cylinder.


11.5 - Cam Feeder 5 - Adjustments

1º - Adjust the Cam movement within the distance of 0,2mm from the medium Butt needle.

2º - Adjust the movement within the distance of 0,2mm from the cylinder.


2

Fig. 1

1

1

2

2


11.4 Neddle Cam feeder 4 Adjustments


1º - Adjust the movement within the distance of 0,2mm from the cylinder.

2ª Adjust the Cam movement within the distance of 0,2mm from the medium Butt needle.

11.5 - Neddle Cam feeder 4 Adjustments

1º - Adjust the Cam movement within the distance of 0,2mm from the medium butt needle.

2º - Adjust the Cam movement within the distance of 0,2mm from the cylinder.


2

Fig. 1

1

1

2

2

PC unload Jersey

CamCam 3


12 Selection System

Model: Futur 5C V1


12.1 Matrix Actuators

The Actuators choose the selectors programmed in the drawing to give the needles the movement needed to execute the

drawing.

Feeder 1 and 5 Feeder 2, 3 and 4

Adjustments:

Adjust the Actuator to the cylinder.

Control the 0,7mm measures between the Selector guide ( leva) and the cylinder,according to the fig. bellow.


Adjusting screw

Fixing screw


12.2 Actuator Selector Guides and Magnetics - Codes and Positions

Model: Futur 5C V1


Selector Guides Codes and Positions

12.3 - Magnetics Distribution


Pos. Reference

1 914.637 J

2 914.641 N

3 914.638 K

4 914.642 O

5 914.639 L

6 914.643 P

7 914.640 M

8 914.644 Q

Pos. Referência

1 913.140 U

2 913.141 V

3 913.140 U

4 913.141 V

5 913.142 W

6 913.143 X

7 913.142 W

8 913.143 X

Selector Guides (Leva)

Magnetic

Ref.: MX 104.086 DX

Magnetic

Ref.: MX 104.085 SX

Selector Guides (Leva)

Actuator 1st and 5th

Ref.: AX 9408CG8586135

Actuator 2nd, 3rd and 4th

Ref.: AX 9408AA8586135

8

7

6

5

4

3

2

1

8

7

6

4

3

2

1

5


13 Machine Lubrification

Model: Futur 5C V1


The lubrification system has the job to lubrificate the machine and all its components.

13.1 - Oil regulator

13.2 Oil Deposit


a) Way in

b) Selector (0,06)

c) Needles (0,10)

d) Sinker plate (0,06)

Automatic oil level

Recyclable oil pipe

Recipent oil Entry

Magntic and dirt filter

a) b)

c)

d)


14 Compressed Air

Model: Futur 5C V1


14.1 - Machine common pressure 6,5 bar

NB: It is advisable to turn on the Machine to an Electric Board with Diferential protection of 30 mA

14.2 Yarn Finger Pressure Regulation


Air Pressure regulation handle

Air entrance Air Distribution exit

Pressure gauge

Minimum pressure regulation = 5,8 Bar

Air entry

Air distribution exit


15 Electrovalves Schemes (Group of 2 pages)

Model: Futur 5C V1

15.1 Block 1

Right side

FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.57 (1 of 2)


15.2 Block 2

Left side

FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] (2 of 2)


5 Electrovalve Schemes (Group of 2 pages)


15.1 Block 1

Lado Direito

FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.58 (1 of 2)


15.2 Block 2

Left side



COMPLETE

GROUP

(Flat Seam)

Futur 5C VI PC



1 Complete group Flat Seam Adjustments



2 Hook Support Group


2.1 Assembled hook Support

2.2 Hook Support working parts


Left Hook

Right Hook

Central Hook

covers

Fixing Screw M2,5 x 4

Pin 2,5 x 12mm


Electronic Panel

Manual

Use

and

Maintenance

Modelo Futur 5C V1

Modelo Futur 5C V1 PC



PARTE III INSTRUCTIONS MANUAL USE AND MAINTENANCE

Modelo: Futur 5C V1

Modelo: Futur 5C V1 PC

MACHINE MENU TABLE

MODIFY PROGRAM

TARGET SET

PIECES COUNTER

AUTOMATIC OILER

SLOW SPEED SET

ABSOLUTE PIECE COUNT

SPEED BLOCK

SIZE

FAN TIMER

STOP at STEP

LEARN BTSR

CONFIGURATION

READ STATUS

FEEDERS IDENTIFY

ACTIVATE PROGRAM

UNLOAD PROGRAM

JOINT DRAFT CHAIN

DELETE LOADED PATTERN

LANGUAGE

CLOCK

PHASE ENCODER

OFFSET ENCODER

EVNET

FLOPPY SPEED

LEARN BTSR

FOOT PRINT

ABOUT CONFIG

PASSWORDS

NEEDLE by NEEDLE

FUNCTION


CHAIN PATTERN SET TARGET AUTOTEST BTSR FLOPPY DISK PROGRAMS MACHINE

CONFIGURATION

PATTERN

MODIFICATION

ACTUATORS

FUNCTIONS

STEP MOTORS

MOTOR SPEED

ENCODER

SERIAL PORT

DISPLAY

KEYBOARD

STOP MOTION

INPUTS

DISK MACHINE

CHAIN DISK PATTERN DISK

WHOLE MEM. DISK WHOLE DISK MEMORY

DELETE FILE

CONFIG DISK SINGLE CHAIN

CHANGE OF

YARN-FINGER

WORKING

MENU

(CHAP.2.2)

CONFIGURATION

MENU

(CHAP.4)


Chapter 1 COMPONENTS DESCRIP T ION USED BY THE OPERATOR

1.1-Display LCD

It is a LCD (liquid crystals) type. It shows: working phases, errors, information regarding the programming.

1.2-Keyboard

Is composed by 31 keys, 10 keys from which are the functional one (F1, --> F10).

1.3-Key Selector

Key selector can assume two positions: working (W) and programming (P).

In the working position the machine is ready to work; in the programming position the user can modify the programs, machine

test, floppy management etc.

1.4-Start and Stop Push-Button

These push-buttons allow to start and stop the machine, they work only if the key selector is in the WORKING position and

there is not any active STOP-MOTION.

Push-button [START] : pushing this button the machine runs.

Push-button [STOP] : pushing this button the machine stops.

Push-button [SLOW] : Jogging motion.

This Button rotates the machine in slew motion. When you set the button free the machine stops.

1.5-Emergency Button

Immediate stop of the machine in case of risk to the operator.

1.6- RS232 Plug for files management

It is possible to connect to this connector the following external devices:

1. Floppy

2. PC to transmit the data directly to the machine.

1.7-Plug 24VAC

lamp of external illumination.

1.8-Switch the Computador on

The Panel switch in at the fornt of the machine.

Turn the switch in the vertical position [0] Off to the horizontal position [1] On.

N.B. For safety reasons the Position [1] On, w the panel door opening.



Chater 2 KEYBOARD AND MAIN MENU

2.1-Subtitle

The keyboard includes

Nr.10 functional keys : from F1 till F10

Nr 4 direction keys :

Nr. 1 key ESC

Nr. 1 key OK (function of confirming)

Nr. 2 keys [ + ] and [ - ]

Nr. 2 keys page UP & DOWN [ Pg ] and [ Pg ]

Nr.10 alphanumeric keys.

Nr. 1 key [ * ]

The key fuctions are going to be described in the following pages.

2.2-Main Menu

By switching the machine on, 4-5 seconds later appear the following:

At the bottom left there is the software version [r.1.x] and needles numbers, example [108].

If the machine has no file loaded [Chain Program], will appear a blinking message:

No File loaded

To initiate the production it is needed to load at least one programme into the machine [see chap. 9.1 List and Read Files].

May also appear the message This means that the function of Automatic Phase has

never been done; the Automatic phase. For details you can see chap. 11.3 Automatic Phase.

All operations written above could be executed from Configuration menu [see chap. 4].

Next Chapter will explain in details all functional characters of the work [Main Menu], but if you want, to execute the loading of

chain File first, we recommend you to proceed directly to the Chapter 4.


F1=Blc-Speed F2=Blc-chain Step c : 01

F3=End-Sock F4=M-Cycl Economies : 01

F5=Reset. RPM : 150 Size n. : 01

F6=C.Mech. Rep : Count.pcs. : 00001

T Sock : 75 s

r.1.x [Nr.needles] [File Name] LEARN CTRL NEXT


Chapter 3 MAIN MENU COMANDS

3.1-Speed Blockage [F1=L_Speed]

This control limits the top speed of the machine at the value set in the menu Production Control [see 11.2]

To activate this control press key [ F1 ].

The activation is indicated by the reverse colours mode F1=Blk-Spd l.

Pressing [ F1 ] when active it will be deactivated appearing in normal colours mode.

This function can be activated or deactivated during machine running.

3.2-Chain Stop [F2=Blc-Cha]

This command stops the chain program [unlimited economies for that step of the chain].

To activate this command press key [ F2 ]. As for the F1 key the reverse mode colour indicate the activation F2=Blk-Chain .

Pressing again [ F2 ] it appears in normal colours mode and releases the chain.

NB.

For machine safety reasons it is possible to activate the function with the stopped machine, deactivation is possible while

machine is running.

3.3-End of Sock [F3=EndSock]

This command stops the machine when the sock is finished.

To activate this command press key [ F3 ].

Active command is F3=EndSock in reverse colours mode, indicating that the machine will stop at the end of the sock.

Pressing again [ F3 ] the commands is deactivated.

NB.

The command is not annulled automatically. If the command is not annulled and the push-button STAR T is pressed the

machine will stop again at the end of the next sock.

The command is activated / annulled while the machine runs.

3.4-Mini Cycle [F4=M.Cicle]

This Commad allows getting at end of the sock in a high speed. Will be executed all the steps excluding the economies [one

economy for every step]. In the machines that include this option the activation starts pressing the Key [F4].

.

NB: The command is annulled automatically when the machine reached to the end of the cycle.

For safety reasons the command is not activated when the machine is running.

3.5-Loops [Rep:]

NB. Function programmed at the production menu.

3.6-Zeroing

The command activates automatic zero resetting of the machine.

When the machine is motionless press the [ F5 ] key, on the display appears the message "RESETTING".

The machine will be ready when the message disappears.

NB.

For safety reasons the command is not activated when the machine runs.

For some machines it is necessary to make some turns on the cylinder to complete zero resetting, in this case run the

machine until the message on the display disappears.



3.7-Mechanic Cycle [F6=C.Mech]

Suspends all the yarn fingers work.

This function is activated/deactivated by the key [F6]. It w i l l appear F6=C.Mech shaded, Showing the function activated.

Pressing again [F6] it will appear in normal writing that the function is deactivated Restarting the yarn fingers work.

NB. For safety reasons, this function cannot be activated w hile the machine is running.

3.8-Size N.x

Displays the size chosen.

The computer can memorise up to 4 diverse

economies, for example, the length of leg, foot, welt etc. (see chapter 5.4)

3.9-Counting pieces [Counter pcs.: xxx x x]

Displays the number of pieces done.

3.10-Sock Time [Sock Time.:X X s]

At the end of every cycle the computer displays, in seconds , the time used to produce the last sock.

NB.

Visualised time includes also the eventual machine stop - - - -

3.11-Special Function

Possible Function to execute when the machine is not moving:

Key [+]: when the machine is motionless, press the key [+] it wiil be indicated the number of the chain needles [ex.: " need

Nr. 10 "].

Key [ - ] : when the machine is motionless, press the key [-] it opens automatically the elastic Clamp to makeit easier ithe

placing, pressing a second time it will close it.

Key [ ]: when the machine is motionless, press the key [ ] It is activated the Needle Latch Blo w ; Pressing a second

time it will be deactivated.

Key [ ]: when the machine is motionless, press the key [ ] It is exluded the BTSR Yarn control until the beginning of the

next cycle. It will be visisble in the display the word

Key [O K]: when the machine is motionless, press the key [O K] it will be activated the LEARN (Learning) of BTSR.

y if the function is enable.

See MACHINE CONFIGURATION (Learn BTSR)



Chapter 4 CONFIGURATION MENU

This is is the main programme of the machine. From here it is possible to execute all operations in the machine:

To enter the configuration menu you need to:

Turn the sector key to the position [P]

[P= programming W= work ]

It is then the displayed the following image:

To select the menu required you need to move the black barwith the direction [ ] Keys and confirm pressing the key

[O K]. This way it option choosed is activated.

The is another way of selection with the numerical Keys; For each menu option, from above downward, it is associated a

number by increasing order. Pressing the number of the option required, in the inferior corner will appear the

(where nn are the numbers pressed) and to confirm it press the key [ * ].

By the same way of choosing you could switch on the other submenu.

4.1-End of Programming

To return to the work page put the key selector in the work position [ W ]


----------------<< CONFIGURATION MENU >>----------------

Chain

Pattern

Target

Autotest

B.T.S.R.

Floppy Disk

Programs

Config. Machine

File=[Name] N.Needle=[xxx] Ver.8.x


Chapter 5 CHAIN PROGRAM

5.1-Modification of the (Chain) Program

From the configuration-menu select the direction [ ] keys The option Chain and press the key [ O K ].

It is then the displayed the following image:

On the display it is visualized the selected chain-step with all its needle-by-needle functions.

The character " * " signals that not all functions needle-by-needle are displayed. It is possible to display the functions out of

the screen pressing the key [ ] on the last line of the screen.

In every moment it will be possible , pressing the key [ ESC ], to exit and return to the previous menu, or to turn the key on [ W

] to go back to the working-phase.

Keys

------

[+] , [-] and [0-9] : pressing them we can change the number on which the cursor is positioned, for example the number of the

activation -needle. The number will be pointed out and changed according to the pressed key (ex. "+"), therefore to confirm

the change press [OK], or to renounce [ESC].

[ ] : directional keys, it is possible to move the cursor on every represented field , to be then modified .

[ Pg Pg ] : Change of chain-step, ahead of 1 or backwards of 1. To go to the desired chain-step, position yourselves on the

number of the chain-step , insert the new Nr. and press [OK].

[F2] : Insert. If the cursor is in the functions Needle-by -Needle a new function will be inserted

( function Nr.1 OFF) , after we have confirmed the insertion. If the cursor is in the Nr. of the chain-step, a new chain step (

empty) will be inserted , under the displayed one.

[F3] : Cancel. Cancel the current step, or the function Needle-by-Needle on which the cursor is positioned.

[F4] : Function research : Pressing "F4" a window will open , in which is required the Nr. of the function to search. After having

given the Nr. of the required function, pressing "OK" the next step will be displayed, that contains the function to serach.

5.2 List of the displayed fields --------------------------------------------------

Step = Nr. of the chain step.

DIS = activable patterns . From A to N [ area "0" is reserved to the fixed selections ].

SOL = Sole pattern: It is possible to activate a second pattern in the sole.So we will have a pattern on the foot and another

under the foot, the areas from A to N are activable like the pattern.

t1-t4 = Sizes

Loop = Put off the program-execution of N steps, for a number of times equal to the economies of that step.

5.3-Insole drawing exclusion

To exclude the insole drawing, place the cursor in the correspondent column, press the keys [ + ] or [ - ] bearing in mind that

the visualised symbols mean: [-] not active , [drawing A, B, C, D, E, F, G, H, I , L, M, N,] active.

Press the key [O K] to confirm the change or the key[ESC] to go back to the previous value.


------------<< Edit chain >>-----------

STEP DISCRIPTION DRAWING Sep 3 A - 001 001 001 001 000 00

Ndl Name Function NFu STAT/Val.

1 But needle down 41 Off * 1 Actuator selection 1 1281 4

1 Actuator selection 2 1282 4

2 Selector down 42 On

2 Colour out 44 On

40 Flat Seam C2 1 61 On

50 Needle open 36 Off

60 C1 YF. 3 5 On

80 Elastic Engine 1051 46

90 Elastic Yarnfinger 15 On *


5.4-Economies

Position the cursor on the column of the size to be modified; with the keys [+] and [-] and with the little digital keybord select

the required number of economies, considering that 1 economy corresponds to 1 cylinder's turn.

During the nodification-phase the value is displayed in way REVERSE.

After completed operation press key [OK] for confirmation or [ESC] to regenerate the old value.

5.5-Insert Program

To insert a new chain in the programme, place the cursor with the direction keys under the chain number you need and press

the key [F2]. Press the key [OK] to confirm the change.

The Insert program chain will display all the parameters to zero [economies, insole, speed, functions etc.]

Example. : If you w ant to insert a ne w chain program me 3, place the cursor under chain 3, press the key [F2], it

will appear then a message Insert Step Chain 3? the Key [O K] to confirm the new chain or the key [ESC] to cancel

the operation.

Press the key [O K] the chain programmme 3 will become chain programme 4; the chain programme 4 will become Step

programme 5 and so on..., and the new chain inserted will be step 3.

5.6-Delete Program

To delete a chain programme, place the direction keys under the chain you want to delete and press the key[F3].

To confirm the cancellation of the chain programme confor the cancellation of the chain by pressing the key [OK], or any

other key to confirm the operation.

Example:

To delete the chain programme 3, place the cursor under chain 3, press the key [F3], the message Eliminar Passo

Corrente 3? will appear. Press the key [O K] to confirm, or the key [ESC] to delete.

Press the key [O K] and the chain programme 3 is eliminated and all the upper chains are displaced one position to set the

cancelled chain.

5.7-Modify Funtion Needle - Needle

To change the function Needle Needle place and press the arrow down to move the cursor for the bellow colomn, standing

the cursor selecting the function commands.

Use the keys [+] e [-] in all the fields or the numerical keboard to change the values.

When changing the function number it is automatically updatedthe corresponding name.

After changing press the key [O K] to confirm or the key [ESC] to keep the previous value.

You can acess a Pode-se aceder a outro passo catena utilizando as teclas [Pg ], [anterior] e [Pg][seguinte].

5.8- Insert/Cancel Funtion Needle-Needle

[F2] Insert

To insert a new function press key [F2] the function is inserted under the cursor.

The new function appears always as:

Needle Name Function Nr. Pos./value

Change according the need.

[F3] delete

To delete the function, place the o cursor under the function and press the key [F3]

Confirmir with [O K]



5.9-Leave change Function Needle Needle

To leave the change function press the key [ESC], or twist the selector key to the position [ W ] to go back to the work fase.

NB:

When leavuing the Needle-needle fuction, The computer executes a growing fuction order of the number needles.

Chapter 6 MODIFY DRAWING ( Pattern)

No menu Configuração selecionar com as teclas de direção [ ] Desenho

e pressionar a tecla [ O K ]. No visor surgirá um ecrã semelhante ao seguinte:

X = Number of needle where is situated the cursor

Y = Rank where is situated the cursor

CAD. = Feeder (Caduta) visualised

NrR = Number of total ranks of pattern area in the subject

Dis = Name of pattern area chosen and the corresponding letter [A, B, C, etc.]

By direction keys move the cursor within selected pattern.

When you move the cursor to a border, the screen scrolls automatically to the left, to the right, down and up.

The key [ OK ] switch on or off the point where is situated the cursor.

Keys [ Pg ] and [ Pg ] change the patterns of various areas. The name of the area of current pattern is visualised by DIS : x)

Nome

Keys [ + ] and [ - ] change visualised feeder (Caduta) [from 1, to the number of actuators/ feeder of the machine.]. The item

CAD: X on the display indicates the current yarn feeder

If any pattern has been changed the computer will ask you to confirm it before making the exit or changing any area.

Press [ OK ] to confirm or any other key to annul the change.


X= n Y= n

CAD :1 NrR : 2

Dis: A ) Nome .Dis


6.1 [F1] Help

When pressing the key [F1] the help otion appear on the display.

6.2 [F2] Add Rank

By pressing the key [F2] it is inserted an empty line in the drawing in the cursor position.

.

Place the cursor in the drawing rank needed, press key [F2], at the left inferior corner of the display the message

w i l l be sho w n. Ran k N. x x? with [O K] the insertion of the new line or press any other key to cancel the

operation.

For example, the cursor is at the rank 3:

Press the key [F2], all the drawing, incluinding line 3, will be placed one line down in all yarn feeders.

6.3 [F3] Delete Ranks

Pressing the key [F3] deletes the drawing line in the cursor position.

Place the cursor over the line you want to delete, press the key [F3], at the left inferior corner of the display the message

Delete Line [O K] or press any other key to cancel the operation.

6.4 [F4] Special Functions

Press the key [F4] the Special fuction menu is displayed. These Functions can only be executed from this menu:

6.5 [F2] Repeat Rank

It is possible, pressing key [F2], to repeat in all yhe line, in a cyclic way, the patern drawn from the beginning of the line until

the cursor position.

To get a copy you need to:

-Press the key [F2], at the left inferior corner of the display the message is

-Confirm the operation with [O K] or press any other key to cancel the operation.


** Special Function:

F2 Repeat rank

F3 Copy Feed

F4 Add Feed

ESC End Spec Func


6.6 [F3] Drawing Copy area from one feeder to another

It is possible, pressing the key [F3] to copy the feeder dra w ing area visualided for one or another or for itself .

During this operation it is possible to make needle inversion.

To do this operation it is necessary:

-To press [ F3 ] Copy Feeder?

-To confirm the operation press [ OK ] or any other key to annul it.

-To select by [ + ] or [ - ] the destination feeder [also for the same feeder ]

-To confirm [ OK ]

-To select by [+ ] or [ - ] for needles inversion ON or OFF

-[Needle inversion ON Makes OFF all needles ON and vice versa.

-[Needle inversion OFF Leaves a normal copy].

-Press [ OK ] to stop .

[F4] Add One Feeder to another

It is possible pressing, [F4] to add all the needles ON of the feeders visualized or another one of your option. [ as the one of

the copy drawing F3]. During this operation it is possible to make the inversion of the needles.

To do this operation it is necessary:

To confirm the operation press [O K] or press any other key to cancel the operation.

Select with [+] or [-]the destination feeder

Confirm with [O K]

Select with [+] or [-]for needles inversion ON or OFF

[Needle inversion ON Makes OFF all needles ON and vice versa, and then they will be summed up

[Needle inversion OFF Makes just a sum ]

Confirm the operation with [O K].

6.7 [ESC] End of Special Functions

6.8 [F5] Yarn Finger change

By pressing [F5], It is possible from the graphic Screen Drawing, to enter in the yarn finger change function of that presented

area.

Then it is shown a text display where all the changes the machine executes during the drawing, are available.

Incase you press [F5] yarn finger change the message No Change of Wire

If you want to insert a yarn finger change press [F2] or press any

other key go back to the graphic screen.

If the drawing area already has the yarn finger change, by pressing [F5] it is displayed on the screen a list of changes.

---------------< YARN FINGER CHANGE [x] >--------------

Rank Ndl Funtion NFn Stat

Xx xx nnnnnnnnnnnnn xx On

Xx xx nnnnnnnnnnnnn xx Off

Automatically the cursor positions itself under the first change.

Use the direction keys [ ] to move the cursor in the several positions.

To change the values press the keys [+] [-] or the numerical keyboard.

By changing the field NFz [Function number] the description will be automatically updated. In the position State the only

option available are ON / OFF.

To confirm the new value press [O K], or [Esc] to cancel the change.

It the position Rank and needle id the programme has a superior value to the maximum number of ranks or needles, the

dispayed value after confirmation will be equal the last drawing rank or last needle.



Chapter 7 AUTOTEST This menu allllows to make all the tests to all the machine commands controlled by computer.

7.1 Start Menu Autotest

To start the autotest select, with the direction keys [ ] the option AutoTest in the configuration menu with the key [

O K ]. On the screen it will be displayed the Autoteste menu.

SUBMENU AUTOTEST

Select the direction keys [ ] the test required and confim the operation with the key [ O K ].

7.2-Actuators Test

After activating the actuators test, it will be requested the actuator number to be tested.

With the direction keys [ ] choose the actuator and confirm the operation with the key [O K] .

It will be displayed on the screen the following page:

[F2] Single lever

It tests only one lever of the actuator.

After that press the key [F2] it will be asked the number of the lever to test.

Test Lever Nr. xx

With the keys [ + ] e [ - ] or the numerical keyboard select the lever and press the key [O K]

The lever selected will begin the test fase.

To finish this operation press the key [ESC]

[F3] All Levers

It tests all the levers in the actuator (in sequence: first all the levers ON and then all the levers OFF).

After pressing [F3] all the levers will begin the test fase.

NB: to avoid damages due to the overhating, after a few minutes the autoteat is automatically deactivated.

To finish the test press the key [ESC]

[ + ] [ - ] Increase / decrease of test speed

the test speed pressing keys [ + ] or [ - ].

[ESC] End of Test

To finish the operation press the key [ESC]


----------- ----- << AUTOTEST>>-------------------

Test Actuators

Test Functions

Test Step Step

Test Speed Mot.

Test Encoder / EV048

Test Serial Port

Test Display

Test Keyboard

Test Inputs Stop

-----------------<< Actuador N. [xx] >>------------------

Test State = Stop

Nr. Level xx Spd 1 F2 Single Level

+ Increase Spd. F3 All Levels

- decrease Spd. ESC Test End


7.3-Fuctions Test

After the activation of the function test it will be displayed on the screen the following page:

With the keys [ ] choose the fustion to be tested

[F2] Set out - Allows to switch on and off one function.

Press the key [F2] the function will be activated and it will remain active until pressing again the same key.

[F3] Test Start - Allows to switch on and off the function automatically, until the test is cancelled.

After pressing of [F3] the function switches on and off automatically and continuously allwing to test its correct functioning.

[+] [-] Increases / Decreases the test speed.

It is possible the change the test speed by pressing the keys [+] o [-].

[ESC] End of Test - To end the test press the key [ESC]

7.4-Test Step - Step

After the activation of the function test it will be displayed on the screen the following page:

With the direction keys [ ] Select the test required and confirm with the key [ O K ].

7.5- Stitch Motor Test (Jersey Engine)

[F2] Start Test

Staert the Test Of the Jersey engine.

After pressing the key [F2] the Jersey Engine will make the jersey cycle continuously of the lowest and higher value and vice

versa.

[ESC] End of Test

To end the Test Press [ESC]

Nota: Before and after starting the test the Jersey engine is started again and it is possible that in certain

machine models a positioning noise can be heard .


------------<< Step Engine Test >>---------------

Cylinder Jersey

Elastic Feed 1

Elastic Feed 3

-------------------<< FUNCTIONS TEST >>-----------------------

Function Test N. xx

Function State = Stop

Test Speed = 1 F2 Set Out

+ Increase Spd F3 Start Test

- decrease Spd ESC End Test

-------------------<< STITCH MOTOR TEST >>------------------

Stitch Value set Stop

F2 Start Test

ESC Stop / Exit Test


7.6- Elastic Engine Test

[F2] Test

Start the engine Test.

A message will be dispayed: warning, release elastic. Take the elastic out of the feeder and then press [O K] to confirm.

After pressing [O K ] the elastic engine will start again in different speeds, allwing a more accurate test.

[ESC] Enf of Test

To end the Test Press [ESC]

7.7- Engine Speed

After the activation of the engine test it will be displayed on the screen the following page:

Press the STAR T Buttonof the machine to start the test.

In Speed the machine real speed will be displayed.

It is possible to make the test in several rotation speeds using the keys [ + ] e [ - ].

7.8- Encoder / EV061 Test

After the activation of the encoder test it will be displayed on the screen the following page:

Rotate the machine, [with the SLOW button] and make sure that the impulses reported are the same as the Encode impulses.

The electronic borad EV061 is the device, bilt by Elettronica Valverde that manages the reciprocating motion. The computer,

depending on the machine, it will make the test to the encoder or the electronic board EV061.

NB: For a valid test you must perform several turns in the cylinder.


------------------<< Encoder / EV061 Test >>-----------------

Total Impulse =

ESC for exit

------------------<< ELASTIC MOTOR TEST >>-------------

Speed = Stop

F2 Start Test

Spd. Cylinder Supposed 150 g/m


-------------------<< MOTOR SPEED TEST >>-------------------

Programmed speed = 150

Read Speed =

+ = Increase Speed

- = Decrease Speed

ESC for exit


7.9-Serial Port Test

After selecting the Serial port test it will be displayed on the screen the following page:

It checks the correct functioning of the Serial Port nº RS232 and all the supported communication speeds.

In case of occurring an arror a message will be displayed: Test RS232 fail.

NB: To execute this test it is necessary a special connector to the serial Port (Test Connector).

7.10-Display Test

The display Test is executed according the writing of a sequence of characters that allow checking the right functioning of the

display.

Press the key [ESC] to stop the test.

7.11-Keyboard Test

After selecting the keyboard test it will be displayed on the screen the following page:

Pressing a key it is shown on you display, allowing to check the correct fuctionning of it.

After pressing any key it is shown on you display: Key = (pressed key)

To exit press in sequence the keys [ESC] and [O K]

7.12- Stop Inputs Test (Needle pneumatic trigger)

After selecting the Stop Input test it will be displayed on the screen the following page:

Stops 1-2-3-4 corresponds exactly to the leds leds LD1-2-3-4 of the electronic board EV042.

By activating a stop your name will be displayed the word ON.

You can check the correct functioning of the electronic boards EV042. The lighted leds correspond to the position ON

Dispalyed on the screen.


-----------------<< Keyboard Test >>-------------

Key = x

Press ESC + key OK to exitr

-----------------<< Stop Motion Test>>-------------

STOP 1 STOP 2 STOP 3 STOP 4

OFF OFF OFF OFF

NEEDLE BROKEN

Press ESC to exit

-----------------<< Serial Port RS232 Test >>-----------------

Test State RS232 Stop

Speed

F2 Start Test



Chapter 8 BSTR CONFIGURATION

By selecting the sub-menu you can set the functioning parameters of the BTSR Sensors:

8.1-General Description:

The BTSR SMART 64 system can control up to 32 Yarn control sensors.

Despite the number of installed sensors, there is the possibility of controlling only the ones specified by the user, through the

idendification pprcesure.

After selecting the BTSR Management it will be displayed on the screen the following page:

8.2. Learn BTSR

This option activates the learning fase, to be activated everytime you change an article, a size or the yarn sensors.

The control yarn system memorizes the correct movement of the yarn during the working process.

The begining and the end of the learning fase are determined by the command ZERO BTSR on the machine working

programme.

LEARN, if on, is available on the working fase.

8.3-Parameter configuration

After selecting the Parameter Configuration it will be displayed on the screen the following page:

At this moment the machine reads the parameters of the BTSR configuration system.

After that it will be dispayed on the screen, the parameters and the values programmed.


---------------------------<< B.T.S.R. >>----------------------

Learn BTSR

Config. Parameter

Read Status

Yarn finger identification

"Warning Date Receiving"

Legend:

N.Fun = Sensor Number.

(Brk = BRO KE (Yarn Broken)

Brk.m (Max) = Maximum number of impulses not caused by

the yarn above wich is activate the stop.

This value canot be inferior than the minimum number (Brk.m)

Brk.m (min) = Maximum number of impulses not caused by

the yarn above wich is activate the stop.

This value canot be superior than the minimum number (Brk.m)

Unc =UNCUT (Yarn not cut)

Unc.M = Maximum number of impulses not caused by the yarn

above wich is activate the stop.

This value canot be inferior than the minimum number (Unc.m)

Unc.m = Maximum number of impulses not caused by the yarn

above wich is activate the stop.

This value canot be superior than the minimum number (Unc.M)

Sens. = Resding sensibility based on the king of yarn.

Rit. = Delay time on the yarn start and sop.

For further information about the parameter meaning descrived

above, see on the BTSR Manual.

------------<< Parametri B.T.S.R. Ver.xx.x>>----------------

N.Fun. Brk.M Brk.m Unc M Unc m Sens. Rit.

1 6 4 24 12 6 6

2 6 4 24 12 6 6

3 6 4 24 12 6 6

------ -------- ------- ----

------- ---- --- ---- ---- -----

32 6 4 24 12 6 6

---------------------------------------------------------

F2 = Funz.Supplem. F3 = Copy Value


8.4 Extra Funtions

[F2] Extra Functions Gives access to the Horizontal menu.

Load = Reads again all data from the BTSR Parameter system.

Save = Saves all BTSR System values.

Default = Loads the Standard parameters. (Restored the BTSR Standard values)

Par.Gen. = Acesses another screen where are displayed some BTSR system common parameters.

Ident =Identification and physic numbering of the existing machine sensors.

When this operation is chosen a sub menu is accessed:

Exclusion = Alows to exclude a sensor from the yarn finger control cycle.

It is requested the number of sensor to be excluded.

Select the sensor number to be excluded and confirm with the key [O K]

From this moment the sensor is exluded from the control.

Identify = Identifyes and numerates all the sensors that you want to activate at the control.

It is asked the number of sensor to be activated.

After selecting the number of sensor to be identified, press the key [OK].

All the sensors will respond with the green blinking Led. It is necessary at that moment to press the small key on every sensor,

once each sensor, in the required sequenced.

The identifie sensors will respond switching on the red led( that will remain on).

The first sensor indentified will be the nº1 to the system; the 2nd

will be number to and so on until the last sensor is identified.

This number helps the user to change the parameters of a particular sensor and also for the system to communicate with the

several stops.

After identifying the last sensor, all the sensors switch off for about a second and switch on again. After that the BTSR

recognizes all the sensors.


Exclusion Sens Nr xx

Sensor to identify Nr. xx

-----------<< BTSR PARAMETER Ver.xx.x >>-------------- N.Fun. Brk.M Brk.m Unc M Unc m Sens. Rit.

1 6 4 24 12 6 6

2 6 4 24 12 6 6

3 6 4 24 12 6 6

------ -------- ------- ----

------- ---- --- ---- ---- -----

32 6 4 24 12 6 6

-------------------------------------------------------------------

Load Save Default Par.Gen Ident


Identifying a single sensor

After selecting the number of sensor to be identified, press the key [OK].

All the sensors will respond with the green blinking Led. It is necessary at that moment to press the small key on the sensor

that we want to identify. The recognized Led will switch on a red Led (that will remain on) and all the other sensors will switch on

the red Led to.

8.5- Copy values

[F3] = Copy values

Gives the required value to all the column, it is used the value and column where the cursor is placed.

Press the key [OK] to confirm or the key [ESC] to cancel the command.

When accessing the parameter configuration menu, if the BTSR System is not installed or turned off a message will be

displayed on the screen:

In this case press the key [ESC] to go back to the previous menu.

Yarn Finger identification

In this menu it is possible to start the identification sequence for the BTSR micro feeder.

8.6 - Next

To Exclude the yarn control system until the beginning of the next cycle (Sock) Press the key [ ], the word will be

displayed: the BTSR doesn´t control the yarn movement until the beginning of the next cycle. This operation must be

executed from the main menu (work]


Comunication error with BTSR

Copy all values of xxxx

Sensor to Identify Nr. xx


Chapter 9 Floppy Disk

In this sub menu it is possible to make the files management in a Floppy or Pen Drive.

Floppy Disk is a recording device that allows the machine to receive or transmit data by serial port RS232.

To exchange files with the floppy system it is important:

1 Before connecting it to the machine, check the required transmission speed (see Chapter 11.6). To change the

transmission speed, see the floppy system manual.

After selecting the Floppy Disk Menu it will be displayed on the screen the following page:

9.1 Disk Machine

This command allows to read a file (Programme or chain) and to transfer it to the machine memory.

To Load a file:

1 Confirm that thefloppy disk transmission speed is equal to the machine.

2 Connect the floppy disk cable to the machine.

3 Insert the floppy disk with the file.

4 Switch on the Floppy disk reader.

5 Place with the directions keys [ ] the cursor under the floppy disk Machine

6 Press the key [O K ] and in the screen it will be displayed a list of files of the floppy disk.

7 Select the required file with the direction keys [ ]

8 Confirm the choice with ke [O K ] .

In case the floppy disk has got more files than the ones dispayed in the screen, it will be visible at the right superior corner of

the display a blinking asterisk pointing out the existence of more file pages.

Press the keys [Pg ]and [ Pg ] to move up and dow n the several pages.

If the programme or drawing intended to load already exists in the machine it is asked the user if you wish to load the file.

Press the key [O K] to load it, or press the key [ESC] to cancel the download.

NB. The loaded programme chain or patterns are added to the existing programmes or drawing already in the machine.

In case the number of needles or incompatible programme the systems points out an error and the file in not loaded.


-------------------<< FLOPPY DISK MENU >>--------------------

Disk Machine

Chain Disk

Pattern Disk

All Mem. Disk

All Disk Memory

Delete File

Config Disk

Single chain

Set-

-up

File=[Name]

N.Needle=[xxx] Ver.8x


9.2 Chain Disk

Allows to record in the floppy disk an existing programme in the machine.

1 Confirm that the floppy disk transmission speed is the correct one.


3 Insert the floppy disk.


5 Place with the directions keys [ ] the cursor under the option chain Machine

6 Press the key [O K] and in the screen it will be displayed a list of memory files.

7 Select the required file with the direction keys [ ]

8 Confirm the choice with ke [O K ] .

If the chain programme files existing ithe machine memory are more than the ones displayed in the screen, it will be visible at

the right superior corner of the display a blinking asterisk pointing out the existence of more file pages.

Press the key [Pg ] and [ Pg ] to move up and dow n the several pages.

If the programme or drawing intended to load already exists in the machine it is asked the user if you wish to load the file.

Press the key [O K] to load it, or press the key [ESC] to cancel the download.

9.3 - Drawing Disk

Alows to record inPermite gravar em disquete um desenho existente na memória da máquina.

As operações a executar são idênticas às de gravação de programa catena explicada acima.

9.4 All Mem. Disk

Allows to record in the floppy disk an existing programme in the machine.


2 Connect the floppy disk cable to the machine

3 Insert the floppy disk.


5 Place with the directions keys [ ] the cursor under All Floppy disk

6 Press the key [ O K ].

7 It is asked the confirmation Really backup all

8 Confirm the operation with the key [O K ] or then [ ESC ] to cancel the operation.

9.5 All disk mem Mem

This option allows re- All disk mem. Floppy disk decribed

above.



3 Insert the floppy disk that has all the recorded files.


5 Place with the directions keys [ ] the cursor under the option All Disk mem. Mem

6 Press the key [ O K ]. in the screen it will be displayed a list of memory files.

7 It is then requested the confirmation

8 Confirm the operation with the key [O K ] or then [ ESC ] to cancel the operation.



9.6 File Delete

This option allows erasing a file in the floppy disk.





5 Place with the directions keys [ ] the cursor under the the option file delete.

6 Press the key [O K] in the screen it will be displayed a list of memory files.

7 Select with direction keys [ ] the file to be deleted.

8 Confirm with the key [O K ] or then [ESC] to cancel the operation.

The file will be deleted. The remaining file list will be updated.

Para sair pressionar a tecla [ESC]

9.7 - Config Disk

This operation allows to record a machine configuration file [Extension file name *.EVC].


2 2 Connect the floppy disk cable to the machine.



5 Place with the directions keys [ ] the cursor under the option Config disk

6 Press the key [O K]

7 It is shown the file name. It is possible to change the name and then press the key [O K] to confirm and record the file.

8 It will be requested a confirmation. Confirm with the key [O K] or the key [ESC] to cancel the operation.

9.8 - Single Chain This option is useful in that case where the chain_programs are stored not in the machine but in another place, for example

actual one.

9.9 - Set-Up → Disk This command saves the SET-UP of the machine (encoder phase, passwords and all the parameters you can change) on the

disk.

9.10 - Disk → Set-Up This command loads the SET-UP from the disk to the machine. It is useful if you need to reset the memory of the machine

(example for needle number change).

Chapter 10 PROGRAMMES

By selecting this submenu you can: activate a program, delete a drawing or machine programme, and link the drawings

(Patterns) with the chains.


------------------<< PROGRAMS MENU >>------------------

Activate a Program

Unload Pgm

Join Pattern Chain.

Unload Pattern

File =[Name] N.Needle=[xxx] Ver.8x


10.1 Activate Program

This option allows activating a chain programme in advance loading the machine memory.

Execute as follow:

-Select the option Activate Program

-If there is at least two programs in memory, it will be displayed a list of all the existing chain programs. If not it will be

displayed a message enabling the user to execute the operation: Impossible choice Pgm

-Select the direction keys [ ] to activate the program.

-Confirm the choice with the key [O K ].

At this stage the selected program is ready for work.

NB. It will also be requested, if not executed, the BTSR Learn System activation mode.

10.2 Unload programs

This option allows erasing chain programs of thr machine memory.

To delete a program:

-Select the Program menu option Unload Pgm.

-If there is at least two programs in memory, it will be displayed a list of all the existing chain programs. If not it will be

displayed a message enabling the user to execute the operation

-Select with direction keys [ ] the program to delete.

-Confirmwith the direction keys [O K ] the program deletion.

10.3 Join Pattern Chain

This option allows to associate any drawing (Pattern) to one or any other drawing area [A, B, C] of the active chain program.

To join you must:

-Select the program menuoption -

-Place with the direction keys [ ] the cursor over the dra w ing area to be replaced [A B C etc.]

-Confirm with the key [O K].

-It will be displayed a drawings list existing the the machine memory.

-Select with the direction keys [ ] the drawing to be linked [ex, NAME.CUT], or then Intern Draft to restore the

original drawing of the chain program.

In case of machine memory empty, it will be displayed the message:

-Confirm with the key [O K]

When a new program is activated, it will be automatically restored the original drawing program.

NB: by associating a drawing area with a different compatibility code, different from the chain program it will be displayed the

message:

It means that there is an incompatibility beteen the existing program and the drawing. [ex: Existing program for a tennis sock

and a drawing for an article with 1/2 Terry].

The association can be executed even if the compatibility code is different. It is nevertheless necessary to pay attention to

the final result of the sock; it may not be the required one.

10.4 Delete drafts Loaded

These options allow erasing the machine memory drawings.

To delete the drawings:

-Select the Progams Menu option Unload Draft

-If there is at least one drawing in the machine memory, it will be displayed a file list that can be anuled when selecting the

direction keys [ ] .

-Confirm with the keys [O K].


No compatible Draft, Continue?


Chapter 11 MACHINE CONFIGURATION

By selecting this menu it is possible to program the language , the hour system, put the machine in fase and correcto thre

fase encoder (offset Encoder), programme the floppy disk transmission speed, program the Btsr Lean management and set

EVnet options.

To access this option:

-Select the direction keys [ ] the sub menu required - Confirm with the key [O K].- to leave press the key[ESC].

11.1 Language choice

This sub menu allows changing the current language.

1 Select with the direction keys [ ] the language required.

2 Confirm with the key [O K ].

11.2 Clock

Acerto da hora e data do sistema.

Press the key [O K] to activate an edition option (to change).

Place with the direction keys [ ] the cursor in the position to be changed.

With the leys [+] [ - ] or with the numerical keyboard digit the correct value.

Press [O K] to confirm the new value.

Repeat the operation to all the positons to be changed.

When all the changes arecomplete press the key [F5] followed by [ OK ] to confirm all the changed values and memory data

transmission.

Press [ESC] to finish the operation.


-----------<< Adjust time >>---------

Actual Time : hh:mm:ss gg/mm/aaaa ´

ESC Exit OK to modify Values

ESC Esci OK Per modifica Valori

---------<<CONFIG. GEN.PARAMETER >>--------

Language

Time

Encoder Phase

Offset Encoder

EVNET

Floppy Speed

Learn BTSR

Foot Print

About Config

Passwords

File=[Name] N.Needles=[xxx] Ver.3xx

--------<<CONFIG. GEN PARAMETER>>-------

Italiano

English

Francais

Portuguese

xxxx

File=[Name] N.Needles =[xxx] Ver.8.x


11.3 Automatic Fase

Select this submenu to execute the encoder fase with the mechanical ma

To execute this operation:

1 With the direction keys [ ] Select the sub menu Automatic fase

2 Confirm with the keys [OK ].

It is shown the following blinking message:

Place the machine nº1 needle in the mechanical zero [The nº 1 needle is properly indentified with a mark in the Cilinder]. When

the Cylinder is set in the right position press the key [O K ] .

It is shown another blinking message:

Spin the mchine Cylinder with the SLOW Button or the handle until it is dislayed the blinking message:

[X X X] It is the number of encoder impulses from the mechanical Zero to the electronic zero (wich the XXX can differ

depending on the machine an on the Encoder Assembly ).

Press any key to end the operation.

N.B. = the mechanical zero is specific of each machine and it is established by the producer.

11.4 - Offset Encoder

This sub menu allows adjusting the Encoder fase.

After selecting the option Offset Encoder the change screen will be displayed.

With the keys:

[+] Increases the impulses and anticipates the fase .

[-] Reduces the impulses and anticipate the fase .

To leave press the key [O K]

Press the key [O K] to confirm the new value.

Press the key [ESC] to cancel every change .


Install 0 Mechanic and then OK

Perform a turno of the cylinder

Automatic Phase Complete (xxx)


11.5 - EVNet

EVnet is a system that allo w s compacting in a personal computer all the production information to monitorize

the machine production cylcle.

The main goal is to send and collect information about the production: Ex: How many items produced, how many times the

mchine stopped, etc...

From the control post, it is also possible execute machine commands: such as Bloking speed, stop at the end of the cylcle,

Record or load the several meory programs.

All the collected informations will be then used to statistics elaboration.

This elaboration can be visualized in multiple ways such as produced items, per machine, per day, per period of time, how

many times the machine has stopped...

All of this data are represented or printed on Pc monitor.

This option is necessary only in case of having an EVNnet Comunication installed.

Machine Address is the identifying number of machine in the net.

Floppy disk Mode : Local = Allows to record programs with Floppy disk mode

In the Net= Allows to record the program through the EVnet

For further information please see the EVnet manual.

11.6 Floppy Speed

This sub menu allows changing the transmission speed of the floppy disk communication.

With the keys [ + ] or [ - ] you can choose the different trabnsmission speeds.

Speeds can be : 9600 19200 38400 or USB

Press the key [O K ] to confirm the new value.

Press the key [ESC] to leave and cancel the change.

11.7 - Learn BTSR

In this sub menu makes it possible or not to activate the BTsr Learn during the working fase.

Yes = it is possible to activate the Learn Mode with the selector key in

No = It is possible to activate the learn mode with selector key in

With the keys [ + ] or [ - ] enables (Yes) or disables (No)

Press the key [OK ] to confirm the new slection.

Press the key [ESC] to leave and cancel the operations.


------<< Floppy comunication speed.>>------

Actual Speed :38400

+/- Change speed

OK Confirm speed

ESC avoid/exit

File=[Name] N. needles= [xxx] Ver.8.x

-----------<<Config EVnet.>>----------

Machine Adress = xxx

Floppy Mode = Local

File=[Name] N.Needles=[xxx] Ver.8.x

File=[Nome] N.Aghi=[xxx]

Ver.8.x


11.8 - Foot Print

It is a reserved function that should not be used by the operator, beying the only purpose to control the

machine memory.

11.9 About Config.

This option allows showing data from the machine configuration.

It is displayed the: nº of needles Actuators numbers (Feeders) Encoder impulse numbers actuators lever numbers

available programme memory code and manufactures´s name code and machine model

To leave press the key [ ESC ]

Chapter 12 PRODUCTION CONTROL

By selecting this sub menu it is possible to manage the speed blockage, the oil, an the size ( nº of items to produce), change

the size and program the time to switch off the suction Engine.

With the Direction keys [ ] move the cursor throught the screen parameters. With the cursor selecting the

parameter to be changed, press the keys [+] or [-] and you enter the change mode. ( the parameter background will turn

black and the cursor starts blinking over the first value on the right). Always with the keys [+] or [-] the value can be

changed or then with the directions keys [ ]move bet w een the value numbers, changing the values.

Press the key [O K] to confirm or press the key [ESC] to cancel the operation.

12.1 - Target

With the direction keys [ ] move the cursor form one number to another and with the keys [+ ] e [ - ] the number

desired is set. Confirm the operation with the key [O K].

To the target it can be set a value of 1 to 65535, the computer will stop the machine automatically after producing the

number of established Items.

To resatart the production again, press any key and then the START Button.

The items counter will start from zero.

NB. If the Target Value is zero the fuction w i l l automatical ly be excluded.


------------------Production Control--------------------

Target 00000

Count pcs. 00000 Size 1

Oil feeder 005 Timer Fan 00

SLOW speed 008 Stop at step 000

Tot production 00012

File=[Name] N.Needles=[xxx] Ver.8x


12.2 Counter Allows changing the number of produced items.

With the direction keys [ ] move the cursor from one number to the other and with the keys [+ ] and [ - the number

desired is set. Confirm the operation with the key [O K ].

12.3 Oil Feeder

Allows programming the oil discharge, each xxx minutes of the machine while at work. The established value is each 30

minutes.

With the direction keys [ ] move the cursor from one number to the other and with the keys [+ ] or [ - the number

desired is set. Confirm the operation with the key [O K ].

12.4 Speed Block

Alows programming with the keys [ + ] or [ - ] the machine maximum speed when it is On the speed blockage function. (see

ponto 3.1 F1=Blc-Vell ).

12.5 - Size

Allows to change with the keys [ + ] or [ - ], the sock size to be produced (from 1 to 4 ). Economies will be taken from the

chain column here chosen.

12.6 – Fan Timer

This value points out how many times, the machine stops, the suction turbine will be disconnected ( only turbines connected

directly to the machine, not apliable in case of central aspiration. The indicated value is measured in seconds and by

choosing zero the turbne will remain ON.

Cap. 13 - ERROR MESSAGE

"Emergency Button"

"Elastic STOP",

"Latch STOP"

"Heel Latch STOP 3"

"Short of Oil"

"Selector STOP"

"Heel Take Up"

" Suction STOP "

"Alarm Drive"

"Missing Sock"

" Needle STOP "

"Yarn STOP"

"Latch Needle STOP"

"Low air Pressure"

" Open Protection "

"Score error"

"Encoder motion Error"

"Step Prox. STOP"

"Receiver box STOP 1"

"Rotation Error"

"Input Error"

"EV042 Fail"

"Programmed STOP"



13.1 Score Error

This message shows that the computed detected an Encoder impulse number lower than the recommended.

Probable cause:

- Dirty or damaged Encoder

- Broken EV061 Electronic Board

13.2 Clockwise Cunting

This message shows that the machine turns clockwise [the opposite direction of the standard machine motion].

Probable cause:

- Encoder Wrong Conextion

- Engine clockwise rotation

13.3 Input error

This message shows a communication error between the machine and the floppy disk.

See chapter 15, FAQ. Problem detection.

Chapter 14 ELECTRONIC PANEL

- GENERAL SWITCH [IG1]

- SET OF THREE FUSIBLES [16A] [F1,F2,F3]

- SET OF THREE FUSIBLES [3.15A] [F4,F5,F6]

- THERMIC RELE [K1]

- THREE-PHASE FAN SWITCH [TLR1]

- ELECTRICAL TRANSFORMER [TR1]

- INVERTER [BERGES]

- ELECTRONIC CARD EV042

- CARDS RACK [RACK]

- CONNECTOR CV1 D-SUB 25P

- BTSR SMART (optional)

It follows a brief description of the above mentioned elements, to clarify the cabin functioning [Power Scheme].

1 Main Switch IG1 A four-

box.

2 Fuse F1,F2,F3 16A fuses, connected in series with the general switch [IG1], in three phases R,S,T.

3 Fuse F4, F5, F6 3.15A fuses, connected: F4 at the transformer input with 380Vac, F5 protects 15Vac to feed BTSR, F6 protects 24Vac.

4 Thermic Relay K1 Is a three phase Relay, placed in series to the switch TLR1 to protect the feeding of the suction fan.

5 Electrical Transformer TR1 This transformer feed the machine computer and all input, output, motors etc.

Primary winding is fed by line input voltage.

6 Inverter It's the device who controls the main machine Engine.

Board Racks



7 EV042

[ref. EV042]

It is a Machine START and STOP control Board, controls the engine speed the STOP, SockCrossing BTSR management, Etc...

8 EV028

[ref.: EV028]

Is the power supply for all voltages needed for correct functioning of the machine.

Tihs board has got three fuses [F1, F4 de 3.15A] [F3 of 8A] and 4 leds, DL1, DL2, DL3, DL4 which show the correct

functioning of the card:

- DL1 Shows the existence of 35v needed to regulate the jersey; Fuse F1.

- DL2 DL1 Shows the existence of 24v needed to actuatores and valves; Fuse F3.

- DL3 Shows the existence of 12v needed to the Encoder; Fuse F4.

- DL4 Shows the existence of 5v needed for the Electronical panel logic function.

- Os 5V are obtained from the 24v, Fuse F3.

NB:

A strong light diminishing on one or more leds can be originated by a possible overload or short-cicuit.

9 EV070

[Ref.:. EV070]

It is the Step engine drive Board.

The board has got eight leds D1, D2, D3, D4, DL9, D10, D11, and D12.

Correctly working, the Leds D1, D3, D9 e D11 show the engine rotation direction 1, 2, 3 e 4, While the leds D2, D4, D10 and D12

the movement of the same e ones.

10 EV029

[ref.: EV029]

Boards the command the Functions and the yarn fingers.

On the board have got the switched switches SW [S1].

The accurate selection of the micro switches is:

EV029 / 1 1 OFF EV029 / 2 1 ON EV029 / 3 1 OFF

2 OFF 2 OFF 2 ON

3 OFF 3 OFF 3 OFF



11 EV035 Electronic Board

[ref. EV035]

Are the actuators drive Boards.

The EV035 /1 controls the ACTUADORES 1 e 2

The EV035 /2 controsa the ACTUADORES 3 e 4.

Each board is protected with a 2A fuse.

On the board exist 4 dip switches SW [S1].

The accurate selection of this micro switches is::

EV035-1 1 OFF EV035-2 1 ON

2 ON 2 ON

3 ON 3 ON

4 OFF 4 OFF

NB

In case of fuse burning, before replacing it check the actuators performance.

12 EV061

[ref:. EV061]

I INPUT/OUTPU board, Speed commands, Cylinder direction and Encoder impulse counting.

It has the function of selecting correctly the previously checked boards.

13 CPU Electronic Board

[ref. EV067]

It is the main system board: coordenates the activity of all boards by executing a memorized program in EPROM.

It has two green leds, D1 e D2. In Normal functioning conditions the D1 Led is always ON and the D2 Led OFF).



CHAPTER 15 PROBLEM DETECTION

15.1 Problems, Causes and solutions

Examins the problems, causes- effects-solutions that may occur on the machine use.

PROBLEMS

POSSIBLE CAUSES SOLUTIONS

The machine Doesn´t Start

Lack of network Tension.

Check the network tension

Machine Arrest [EV042].

remove thew active stop

Blocked Inverter

Check the Inverter proper feed

DL2 is ON

Check that by pressing the START button,

that the EV042 impels the start Relay an

lights On the DL2.

Check the 24 Volts fuse. Check if the stop

lamp is ON.

[Check also the EV042 Step Led]. In that

case replace the fuse.

START/ STOP button damage

The programmed speed in that step is

Zero.

Check that the programmed speedfor this

step is different from zero.

Inverter progamme loss

Programme the Inverter again.

Check the inverter proper feed.

Feed inexistence

Check the existence of the 24Vac on the

conector 25PF [between the pin 14-15 and

pin 24-25.

The communication speed is wrong.

Check that the Baud-rate Selector is

programmed with the correct parameters

of transmission speed.

máquina parou no passo X.

A máquina gi ra devagar. FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.93


CHAPTER 16 SPECIAL COMMANDS AND SELECTION COMMANDS LIST

16.1 List an description of special command

Command Nº Command Name Description

1025 Speed

Machine Requested Speed

1026

It is used to start off the insole drawing. In case of being selected it will execute

the drawing if not, the drawing will be blank.

(Half the needles ON and the other half OFF).

Defect Value (¾ ON e ¼ OFF).

1027

Ex: Mach.120 Needles

Ndl31--1027--Off

Ndl89--1027--On

With this function it is possible to identify the different insole borders. If the

function is ON in the needle X it will be the insole beginning needle. If it is OFF in

the needle X it will be the insole final needle. (Always at the lever of each turn)

it will be always the same until the change of the values. Ex.:

Step 11 A L 1 1 1 1 0

Needle Name Funtion Nr. u state/val

25 insole Border 1027 ON

95 insole Border 1027 ON

1028

Command to exclude the key F2 (chain Blockage). If this function is ON in the

started.

1029

zeroing and it will be displayed on the screen (Disconnected from the Plug).

1030

The number selected in this command corresponds to a predefined zeroing.

This function programmed in the chain activates the zeroing when pressing the

key (F5), of the needle (X) until the next programmed command.

Ex:

Step 11 A - 1 1 1 1 0

Needle Name Function Nr. u State/val

1 Activate kind of Zeroing 1030 2

1031 Engine Function Step1

Manual positioning function of the Jersey Cylinder Engine.

1032 Engine Function Step2

Manual positioning of Flat Seam engine.

1047 Drawing Freezing

number introduced will record how many turns will be memorised)

1048 Reset Drawing

If = ON, the drawing area is equal, reactivates the drawing form the last point

memorized in the command 1047

( Yarn fingers colours will be automatically deactivated)




1051 Elastic Engine 1

Elastic Engine 1 manual management

(the parameter value defines the elastic feeder speed)

1052 Elastic Engine 2

Elastic Engine 2 management

1061 Reverse Method

This command activates/Deactivates the engine in an alternate method (It is

used to make heel and true toe)

1062 Swing Reset

Zeroes the Swing increases used in the Heel and toe entries and exits.

1063 Slow Swing

Reduces the swing in a needle during the first half of the heel and toe stage.

1064 Increase Swing Increases the swing in a needle during the first half of the heel and toe stage.

1066 Big swing Definition

Defines an extra Cylinder swing increase on the Heel /Toe= 1 Turn

parameter*4)

1067 Big Swing Slow

Defines an extra Cylinder swing reduction on the Heel /Toe= 1 Turn

parameter*4)

1070 Drawing report Actua

This command is used to transport again an actuator in drawing, in case this had

to be manually deactivated to make something specific during the drawing.

1071 Change dra w area

Created to continue drawing while it prepares to get into the toe. ATTENTION: It

can displace one actuator selection regards to another.

1072 Jersey Control

Activates the automatic Control x Jersey Engine

1088 Insole Y/F Change

If this command is ON forces the yarn finger change that is in the drawing x of

the insole, if by defect is OFF , changes the yarn finger normal drawing).

1090 Colour Y/F Restart

Recovers the yarn finger position of the colours after the heel. Selects the

command 1090 (creates conflict with the 1048).

1091 Actuator Restart

Recovers the drawing

it is better not to use the command 1048, it created conflict.

1092 Counting Blockage

Blocks the encoder impulses (IMPENC) By a specified number in the PAR. (*1).

ATTENTION: This command works together with command number 1066.



1097 Heel draw inversion

Used on the heel and toe to move the drawing from the first half to the second

half or vice versa. In PAIR runs the same number of turns that is set by the first

half of the heel and toe.

1099 Chain STOP Power

This command allows forcing the Stop chain (F2). If the command is ON starts

(it is used in the zeroing nº).

1101->1116 Jersey Screw Engine

16 Jersey Engine Commands, being that the number of commands represent the

number of the screw selected to set the engine.

(screw number from 1 32)

1118 Activate drawing

Activates the drawing priority over the selections.

selection commands, we must give priority to the drawing. On the next step to the

1121 ON/OFF Insole Yarn

Finger

Activates/deactivates all yarn fingers existing in the insole in a single movement

(of the Activation needle command).

1122 Mini cycle key off

1123 Disable function

Disables the specified logic function in the parameter, keeps the electric position

at functioning on that moment.

1124 Enable function

Enables the disabled function of the command 1123 and it will undertake the

electric state demanded.

1125->1134 Engines

Elastic Feeder

10 Elastic engines to select, in which the command number represents the

requested engine and the parameter number value the screw to be selected to

the engine feeder speed.

(Screw numbers 1 32)

1135 Left Right Sock

(with step leap)

The programmed number on the parameter value that will be (1 or 2) will make the

leap to the next step if the number on the counter is equal to the parameter

number.

===(equal by being even or odd numbers) ===

1137

Skip chain Steps

Skips the number of consecutive chain steps concerning the existing one (where

the command is) the chain step numbers leaping will be specified in the

parameter value.

1138 F5 Function blockage

If ON in case of pressing the key F5 for zeroing, excludes the remaining

FUNCTIONS, the one from the chain step from the beginning to the end of the

zeroing.

1151 Drawing area

repetition

This command is useful to start a specific drawing area repetition, beginning in

the drawing Nºxxxx line in the parameter value.

1152 Drawing area End

This command is useful to stop a specific drawing area repetition, (Begins with the

command 1151)

Drawing line nºxxx specified in the parameter value.


16.2 Selection Command List

NB. In the command the parameter value is the selection number to identify.

Command

Nº

Command name

Description

1281

Actuator Selection 1

Activates the selection of the feeder nº 1

1282



1283



1284



1285



1286



1287



1288



1289



1290





Cylinder

Needle

Schemes



PART IV NEEDLE SCHEME (Group of 6 pages)

Model: Futur 5C V1

1 88 Needles

FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.98 (1 of 6 )

SIN

KE

R

S

DIA

L J

AC

KS

N

EE

DL

ES

SE

LE

CT

IO

N - F

UT

UR

5

C – V

1

Ro

tati

on

D

ire

cti

on

8

8


1 96 needles

FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] (2 de 6 )

SE

LE

CT

IO

N - F

UT

UR

5

C – V

1

Ro

tati

on

D

ire

cti

on

9

6

NE

ED

LE

S

DIA

L J

AC

KS

S

IN

KE

RS


3 120 Needles

FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] (3 of 6 )

SE

LE

CT

IO

N - F

UT

UR

5

C – V

1

Ro

tati

on

D

ire

cti

on

1

20

SIN

KE

RS

D

IA

L J

AC

KS

NE

ED

LE

S


4 144 Needles


SE

LE

CT

IO

N - F

UT

UR

5

C – V

1

Ro

tati

on

D

ire

cti

on

1

44

SIN

KE

RS

D

IA

L J

AC

KS

N

EE

DL

ES


5 152 Needles


SE

LE

CT

IO

N - F

UT

UR

5

C – V

1

Ro

tati

on

D

ire

cti

on

1

52

SIN

KE

RS

D

IA

L J

AC

KS

N

EE

DL

ES


6 160 Needles


SIN

KE

RS

D

IA

L J

AC

KS

NE

ED

LE

S

SE

LE

CT

IO

N - F

UT

UR

5

C – V

1

Ro

tati

on

D

ire

cti

on

1

60



1 88 Needles

FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] Pag.99 (1 of 6 )

SE

LE

CT

IO

N - F

UT

UR

5

C – V

1– P

C

Ro

tati

on

D

ire

cti

on

8

8

SIN

KE

RS

D

IA

L J

AC

KS

N

EE

DL

ES

H

OO

KS

FD

S


2 96 Needles


S

IN

KE

RS

H

OO

KS

FD

S

NE

ED

LE

S

DIA

L J

AC

KS

SE

LE

CT

IO

N - F

UT

UR

5

C – V

1– P

C

Ro

tati

on

D

ire

cti

on

9

6


3 120 Neddles


H

OO

KS

FD

S

NE

ED

LE

S

DIA

L J

AC

KS

S

IN

KE

RS

SE

LE

CT

IO

N - F

UT

UR

5

C – V

1– P

C

Ro

tati

on

D

ire

cti

on

1

20


4 144 Needles


H

OO

KS

FD

S

SE

LE

CT

IO

N - F

UT

UR

5

C – V

1– P

C

Ro

tati

on

D

ire

cti

on

1

44

NE

ED

LE

S

DIA

L J

AC

KS

S

IN

KE

RS


5 152 Needles


HO

OK

S

FD

S

SE

LE

CT

IO

N - F

UT

UR

5

C – V

1– P

C

Ro

tati

on

D

ire

cti

on

1

52

NE

ED

LE

S

DIA

L J

AC

KS

S

IN

KE

RS


6 160 Needles


H

OO

KS

FD

S

SE

LE

CT

IO

N - F

UT

UR

5

C – V

1– P

C

Ro

tati

on

D

ire

cti

on

1

60

NE

ED

LE

S

DIA

L J

AC

KS

S

IN

KE

RS


ELECTRONIC

SCHEMES

INSTTUCTIONS

MANUAL

Modelo Futur 5C V1



PART V ELECTRONIC PANEL (Group of 24 pages)

1 Evolution 2 Electronic Panel Drawing


F4

F5

F6

TLR1

EV064

K 1

TR1

ELECTRONIC BOARDS

F1

F2

F3

EV042

IG 1

BTSR

SMART64-I

TRANSFORMER

Fan

CV1

TR2

RESOLVER

CO

NTR

OL

ENC

. OU

T

POWER


2 Keyboard Drawing

Fig. 2


Slo

w m

oti

on

Ke

y to

en

ter

the

pro

gram

me

W –

wo

rk

P –

Pro

gram

me

Un

auth

ori

zed

acc

ess

to

no

n q

ual

ifie

d in

div

idu

als

Re

ad t

he

inst

ruct

ion

s

man

ual

be

fore

sta

rtin

g

wo

rk.

Me

asu

rin

g sc

ale

M

ach

ine

Star

t

Fun

ctio

n D

isp

aly

Me

nu

Dis

pla

y M

ach

ine

Sto

p

Plu

g

24

V a

c


1 2 3 4 5 4 5 8

6 7 7 9 10 11 8

3 Board placing Side View

Fig.

3

Fig. 3


EV 0

67 (

CP

U)

EV 0

61 (

Inte

rfac

e b

etw

en

CP

U e

bo

ard

s)

EV 0

35 (

Atu

ado

r 2ª

Alim

. )

EV 0

35 (

Atu

ado

r 3ª

e 4

ª A

lim. )

EV 0

35 (

Atu

ado

r 5ª

Alim

. )

EV 0

29 (

Co

man

do

s In

tern

os

– se

nso

res

do

fio

e c

arta

s EV

07

0 e

EV

07

1 )

EV 0

70 (

Mo

tore

s d

a M

alh

a, A

spir

ação

e

Elás

tico

)

EV 0

28 (

Fon

te d

e a

lime

nta

ção

)

EV 0

35 (

Act

uat

or

fee

der

2 )

EV 0

35 (

Act

uat

or

fee

der

3 a

nd

4 )

EV 0

35 (

Act

uat

or

fee

der

5 )

EV 0

29 (

Inn

er

com

man

ds

– Y

arn

se

nso

rs a

nd

Bo

ard

s (

EV07

0 e

EV

071

)

EV 0

70 (

Jers

ey, s

uct

ion

an

d E

last

ic e

ngi

ne

EV 0

28 (

Fee

de

rs S

ou

rce


4 Commands

1.1 Support Commands 1

Fig. 4


Act

uat

ors

1 a

nd

2

Act

uat

ors

3 a

nd

4

Act

uat

or

5

Inn

er

com

man

ds

Ste

p E

ngi

ne

1, 2

, 3 a

nd

4

Ste

p E

ngi

ne

1, 2

, 3 a

nd

4

Logi

ca


1.1 4.2 Support Commands 2

Fig. 5


Flat

Se

am S

tep

En

gin

e

Flat

Se

am S

tep

En

gin

e l

ogi

ca

CP

U C

on

ne

tor

“D

”

EV0

61

Co

nn

eto

r “

E”


5 Electronic Back Board Drawing


EV0

66

N

º2

EV0

66

N

º1

EV0

66

N

º3

EV0

66

N

º4

EV0

65

Sid

e vi

ew

Fr

on

t V

iew

Fig. 6


6 Power Scheme

FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] (7 de 24)

EVO

LUTI

ON

2 (

po

t_al

t4.s

)

Po

we

r S

che

me

Dat

e :

15

th

jully

20

12

Pa

ge 1

to

11

Nam

e:

size

A

Ge

ne

ral s

wit

ch +

Lin

e f

use

3+T

2,5

mm

Q

fuse

4

5x2

0 (

3.1

5A)

24V

DC

24V

51

2

S1

3

TLR

1

K1

Mac

hin

e f

an

3+T

2,5

mm

Q

EV02

9-3

(17

) C

on

tact

or

D1

R1

1N4

004

470

hm

1/2

W

Tran

sfo

rmer

Bru

shle

ss

C

on

tro

l

Sign

al

ENG

INE

“Bru

shle

ss”

U

V

W

PE

3+T

2,5

mm

Q

Pro

tect

ion

T

2

380

V

2

20V

TA

TA

T

96

TR2

S2

3

80V

22

0V

SA

SA

S

96

R

2

38

0V

2

20V

R

A

RA

R

96

4

2V-R

E

V07

8_JP

8

4

2V-S

E

V0

78_

JP7

4

2V-T

EV

07

8_JP

6

4

2V-N

5

15

8

5

EV

029

-3 P

in5

A

R5

EV

042

(29

) C

OM

. M

The

rmic

Mac

hin

e s

tru

ctu

re

Ele

ctro

nic

Pan

el

Do

or

pan

el

Inve

rte

r

Mac

hin

e c

om

po

ne

nts

44

0V

0V

S4

1

E

V04

2 (

14)

Co

n. N

(p

ág.

6)

15V

S

42

EV

042

(1

0) C

on

. N (

pág

. 6)

T2

38

0V

0V

S3

1

E

V0

45 C

11

(p

ág.

5)

10V

S

32

EV

045

C1

2 (p

ág.

5)

V

5

2

20

V

0

V

S

21

EV

033

C1

2 (

pág

. 5)

S5

0V

21

V

S2

2

E

V0

33 J

3 (

pág

. 5)

Fuse

6

5X2

0 3

,15A

EV04

2 (2

) co

m. N

(P

ag. 2

)

Exte

rnal

plu

g

EV07

5_JP

1-5

EV07

5_JP

1-4

Exte

rnal

plu

g

EV04

2 (4

) co

m. N

(P

ag. 2

)

IG1

TR1

M1

M2


7 Inverter Connection


size

A

Nam

e:

Inve

rte

r C

on

nec

tio

n

Pa

ge 2

of

11

D

ate

:

2

1st M

ay 2

01

2

Evo

luti

on

2 (

Azi

o_A

lt)

EV0

42

Emer

gen

cy

Bu

tto

n

EV0

42 (

m-1

5)

(P

ag. 4

)

EV06

1 (C

N3-

7)

EV06

1 (C

N1-

1)

EV06

1 (C

N1-

2)

EV06

1 (C

N3-

8)

EV06

1 (C

N1-

6)

EV06

1 (C

N1-

3)

EV06

1 (C

N1-

5)

ENC

. OU

T

CO

NTR

OL

PO

WER

ENG

INE

DR

IVER

Lin

E 2

20

V (

Pag

1)

Engi

ne

Co

nn

ect

or

M (

31)

EV

04

2 (

pag

. 4 )

Mac

hin

e S

tru

ctu

re (

Pag

1 )

Fuse

F6

( p

ag. 1

)

Co

nn

ect

or

CV

1 (

13-

14

) (

pag

. 5)

Co

nn

ect

or

Mo

d II

(1

2 x

2)

EV0

61

(CN

1-8

)

EV0

61

(CN

1-7

)

EV0

61

(C

N3

-1)

(p

ag.

9)

EV06

1 (

CN

3-4

) (

pag

. 9)

NB

: Em

erg

en

cy B

utt

on

– R

ef.

XB

5AS5

42

– S

chn

eid

er

Ele

ctri

c


8 CPU / LCD Connection


Size

:

A

Nam

e:

Evo

luti

on

2 (

Lcd

_EV

2 .

s)

Dat

e :

1

1th

Ap

ril 2

00

5

P

age

3 o

f 1

1

CP

U L

CD

EV

04

7

EV0

61

Co

nn

ect

ion

Co

nn

ect

ion

C x

LC

D

Pá

g. 5

Co

nn

ect

ion

B x

EV0

47

Dat

a 4

Dat

a 5

Dat

a 6

Dat

a 7

en

able

Dat

a 0

Dat

a 1

Dat

a 2

Dat

a 3

Re

gist

er

- se

lect

Bu

tto

n c

od

e 0

Bu

tto

n c

od

e 1

Bu

tto

n c

od

e 2

Bu

tto

n c

od

e 3

Bu

tto

n c

od

e 4

RX

to

CP

U

TX t

o F

lop

py

TX f

rom

CP

U

RX

fro

m F

lop

py

Pá

g. 5

Co

nn

ect

ion

D x

CP

U

Sto

p c

od

e 0

(P

ág. 4

)

Sto

p c

od

e 1

(P

ág. 4

)

Sto

p c

od

e 2

(P

ág. 4

)

Sto

p c

od

e 3

(P

ág. 4

)

Mac

hin

e in

Cyc

le (

Pág

. 4)

Co

nn

ect

ion

E

x E

V0

61

Co

nn

ect

ion

F

x EV

05

5

Enco

de

r Si

gnal

- L

eft

Enco

de

r Si

gnal

- R

igh

t

TX –

BTS

R f

or

CP

U (

Pág

. 4)

12

V (

Pág

. 5)

Tran

smis

sio

n e

nab

le

Rac

k (

Bo

ard

de

vice

s)

GN

D –

UP

(P

ág. 5

)

Rx

Sign

al f

or

EV-N

ET

TX

Sig

nal

fo

r EV

-N

ET

Re

ceiv

ing

en

able

Co

nn

ect

ion

A S

UB

-D 2

5P

F

24 V

Fu

se 6

(P

ág.

1)

GN

D –

UP (

Pág

. 5)

EAR

TH (

Pág

. 5)

CO

N. A

= S

UB

-D 2

5P F

. C

ON

. B =

MO

D. I

I 12X

2

CO

N. C

= M

OD

. II 2

2X1

C

ON

. D =

MO

D. I

I 22X

2

CO

N. E

= M

OD

. II 2

2X1

CO

N. F

= M

OD

. II 1

2X1

Eme

rge

ncy

Bu

tto

n (

Pág

. 2)


9- Stop Connection


Size

:

A

Nam

e: St

op

Co

nn

ect

ion

EV

06

1, E

V0

29 a

nd

EV

04

2

Dat

e :

1

1 t

h A

pri

l 200

5

Pa

ge 4

of

11

Evo

luti

on

2 (

Sto

p_a

lt. s

)

EV0

42

Co

nn

ect

or

O

Mo

d. I

I (4

x1)

Fre

qu

en

cy S

gin

al

( P

ág. 8

)

Air

Sto

p (

Pág

. 8)

Air

Sto

p (

Pág

. 8)

Ne

ed

le L

atch

Sto

p (

Pág

. 8)

Sto

p B

TSR

(P

ág. 6

)

Ne

ed

le S

top

(P

ág. 8

) D

rive

r St

op

(P

ág. 2

)

Fan

Sto

p (

Pág

. 2)

He

el t

ake

up

Sto

p (

Pág

. 2)

Sele

cto

r St

op

(P

ág. 8

)

Lack

of

Oil

(Pág

. 8)

Ava

ilab

le S

top

(P

ág. 8

)

Latc

h S

top

fe

ede

r 5

(P

ág. 8

)

Elas

tic

Sto

p (

Pág

. 8)

EV0

42

Co

nn

ect

or

M

Mo

d. I

I (2

2x2

)

24

V O

ut

(P

ág. 6

)

Sto

p C

od

e 0

(P

ág. 3

)

Sto

p C

od

e 1

(P

ág. 3

)

Sto

p C

od

e 2

(P

ág. 3

)

Sto

p C

od

e 3

(P

ág. 3

)

TX –

BTS

R t

o C

PU

(P

ág. 3

)

Mac

hin

e C

icle

Sig

nal

(P

ág. 3

)

GN

D –

UP

(P

ág. 5

) P

ow

er

– U

P (

Pág

. 5)

Zero

x B

TSR

Syn

chro

nis

m x

BTS

R

Sock

Yar

n C

ross

TX

– 2

32

Fro

m C

PU

(E

.V.)

to

BTS

R

Ne

ed

le L

atch

Sto

p E

xclu

sio

n

En

gin

e 3

Dir

ect

ion

Excl

usi

on

AR

R13

- A

RR

14

(JP

3)

Fan

tim

er (

Pág

. 1)

Ste

p E

ngi

ne

4

Ste

p E

ngi

ne

3

Engi

ne

2 D

ire

ctio

n

Ste

p E

ngi

ne

2

Engi

ne

1 D

ire

ctio

n

Ste

p E

ngi

ne

1

Co

nn

ect

or

L M

od

. II (

22

x1)

Eme

rge

ncy

Bu

tto

n (

Pág

.8)


10 Power Supply


Co

nn

eto

r A

25

Po

li (9

) P

ág. 3

Flat

fo

r EV

04

0.1

EV0

33

EV0

40

/1

NB

: Th

e C

om

po

ne

nts

me

nti

on

ed

in h

atch

are

no

t as

seb

led

Dis

pla

y LC

D (

3-1

7-2

0) P

ág. 3

EV0

47 (

1) P

ág. 3

E

V0

42 C

on

ne

cto

r M

(2

8) P

ág. 4

EV0

69

(1

1) P

ág. 3

EV

06

9 (

11)

Pág

. 3

D

isp

lay

LCD

(4

-7-2

1) P

ág. 3

V04

2 C

on

ne

cto

r M

(3

0) P

ág. 4

EV

06

9 (

5) P

ág. 3

EV

05

5 (

2) P

ág. 3

EV

015

Co

nn

ect

or

CN

3 (

23)

Pág

. 9

EV

04

2 C

on

ne

cto

r M

(4

4) P

ág. 4

EV

015

Co

nn

ect

or

CN

3 (

21)

Pág

. 9

C

om

. CV

1 (

Insi

de

Cab

ine

) (

6-15

-16-

17)

Pág

. 8

EV0

55

(1

2)

Pág

. 3

Eart

h (

Mac

hin

e St

ruct

ure

) P

ág. 1

OV

AC

( P

ág.

1)

19V

AC

( P

ág.

1)

EV0

61

Flat

Fro

m E

V0

33

Size

:

A

Nan

e:

Po

we

r Su

pp

ly

Pa

ge 5

to

11

D

ate

:

1

1th A

pri

l 20

05

Evo

luti

on

2 (

m_A

lt .

s)


11 BTSR Electric Scheme


Size

:

A

Nam

e:

Evo

luti

on

2 (

Bts

r_Ev

2. S

)

Dat

e :

29th

De

cem

ber

19

99

EV0

42

Co

nn

ect

or

N

Mo

d. I

I (1

2x2

)

Tran

sfo

rmer

TR

1 (

Pá

g. 1

)

Fuse

F5

(P

ág.

1)

EV0

42

Co

nn

eto

r M

(3

5)

(P

ág.

4)

Mac

hin

e St

ruct

ure

(P

ág.

1)

BTS

R E

lect

ric

Sch

em

e

Pa

ge 6

of

11

(TX

_BTS

R)

(RX

_BTS

R)

(CO

UN

T_B

TSR

)

(ZER

O_B

TSR

)

(+_B

TSR

)

BTS

R

An

ti -

ru

ptu

re Y

arn

Sen

sor

Sen

sore

bra

do

Fio

Yar

n S

en

sor

Sup

ervi

sor

I53

C

ON

NEC

TOR

A

ST

CO

NN

ECTO

R

RS2

32

Co

mu

nic

atio

n d

oo

r

Mac

hin

e C

om

pu

ter


12 Step Engine


Size

:

A

Nam

e:

Ste

p E

ngi

ne

x E

V07

0

Evo

luti

on

2 (

pp

_Ev7

0. S

)

Dat

e :

1

5th J

ylly

20

11

Pa

ge 7

of

11

EV0

70

FASE

A+

FASE

B+

FASE

B-

FASE

A-

FASE

A+

FASE

B+

FASE

B-

FASE

A-

FASE

A+

FASE

B+

FASE

B-

FASE

A-

FASE

A+

FASE

B+

FASE

B-

FASE

A-

E

ngi

ne

dir

ect

ion

1

P

ag.

4

95

Ste

p E

ngi

ne

1

P

ag.

4

96

Engi

ne

Dir

ecti

on

2

P

ag.

4

93

St

ep

En

gin

e 1

Pag

. 4

9

4

E

ngi

ne

Dir

ecti

on

3

P

ag.

4

84

Ste

p E

ngi

ne

3

P

ag.

4

89

S

tep

En

gin

e 4

P

ag.

4

88

Ste

p E

ngi

ne

1

Cyl

ind

er

Jers

ey

Step

En

gin

e 2

Suct

ion

Val

ve

Step

En

gin

e 3

Elas

tic

fee

der

1

Step

En

gin

e 4

Elas

tic

fee

der

3


13 Connector Connection CV1


Tam

.

Size

:

Nam

e:

Co

nn

ect

ion

Co

nn

ect

or

CV

1

Evo

luti

on

2 (

cv_E

v2. S

)

Pa

ge 8

of

11

D

ate

:

1

1th

Ju

lly 2

01

1

EV0

42

Co

nn

ect

or

N

St

op

Lam

p (

Pág

. 2)

STP

Ear

th M

ach

ine

Str

uct

ure

(P

ág. 1

)

0

E

arth

Mac

hin

e S

tru

ctu

re (

Pág

. 1)

0

Ea

rth

Mac

hin

e S

tru

ctu

re (

Pág

. 1)

0

N

ee

dle

Sto

p (

Pág

. 4)

AR

5

A

ir S

top

(P

ág. 4

)

AR

2

L

atch

Ne

ed

le S

top

Fe

ed

er

3

(Pág

. 4)

A

R3

A

vaila

ble

St

op

(P

ág. 4

)

AR

1

L

ack

of

Oil

(P

ág. 4

)

A

R1

1

S

ele

cto

r St

op

(P

ág. 4

)

AR

10

He

el T

ake

up

Sto

p (

Pág

. 4)

A

R9

Co

nn

ect

or

CV

1

+1

2

+ 1

2 V

(

Pág

. 5 e

9)

0

OV

(

Pág

. 5 e

9)

A

Sin

al A

En

cod

er

(P

ág. 9

)

B

Si

gnal

B E

nco

de

r

(Pág

. 9)

Z

Si

gnal

Z E

nco

de

r

(Pág

. 9)

+1

2

+ 1

2 V

(

Pág

. 5 e

9)

E

arth

Mac

hin

e S

tru

ctu

re

(P

ág. 1

)

0

OV

(

Pág

. 5 e

9)

IN

6

Sig

nal

Pro

x. 1

(

Pág

. 9)

+1

2

+

12

V (

Ne

w =

Pro

x. 4

E

V0

61

– 9

) (P

ág. 9

)

0

O

V (

Ne

w =

Pro

x. 5

E

V0

61

– 1

0)

(Pág

. 9)

0

P

roxi

mit

y Si

gnal

2

(P

ág. 9

)

STP

Sto

p L

amp

(P

ág. 2

)

EV0

42

C

on

ne

cto

r

N


14 Connection Connector CN3 EV061


Size

:

A

Nam

e:

Evo

luti

on

2 (

cn3

_Ev2

. S)

Co

nn

ect

ion

Co

nn

ect

or

CN

3 E

V0

61

Pa

ge 9

of

11

D

ate

:

11th

Ju

llo 2

01

1

24V

O

E

V0

33

+ O

UT

24

V (

Pág

. 5)

24

VO

GN

D

EV

03

3 +

OU

T 0

V (

Pág

. 5)

G

ND

GN

D

C

on

Ne

cto

r C

V1

(2

) 0

V

Enco

de

r V

olt

age

m (

Pág

. 8)

0

+12

o

nn

ect

or

CV

1 (

1)

+1

2 V

En

cod

er

volt

age

(P

ág. 8

)

+1

2

DM

E

V0

48

( 5

C )

En

gin

e D

ire

ctio

n (

Pág

. 8)

DM

IN6

Co

nn

ect

or

CV

1 (

9)

P

rox.

1

(Pág

. 8)

IN6

B

Co

nn

ect

or

CV

1 (

10

) P

rox.

4

(Pág

. 8)

8

C

on

ne

cto

r C

V1

(4

) S

ign

al “

B”

En

cod

er

(P

ág. 8

)

B

M1

S

top

Bu

tto

n V

igila

nce

Sig

nal

(P

ág. 2

)

NA

K1

EV0

42

Co

nn

ect

ion

M -

43

Fre

qu

en

cy s

ign

al (

Pág

. 4)

F0

St

op

Bu

tto

n V

igila

nce

Sig

na

l (P

ág. 2

)

NA

K

Co

nn

ect

or

CV

1 (

3)

S

ign

al “

A”

En

cod

er

(P

ág. 8

)

A

Co

nn

ect

or

CV

1 (

11

)

Pro

x. 5

(P

ág. 8

)

Co

nn

ect

or

CV

1 (

12

)

Pro

x.2

(P

ág. 8

)

I

N5

Co

nn

ect

or

CV

1 (

5)

S

ina

l “Z”

En

cod

er

(P

ág. 8

)

?

?

Co

nn

ect

or

CV

1 (

25

)

Pro

x. 3

(P

ág. 8

)

PR

3

C

V1

(7

)

+ 1

2 V

P

rox.

(

Pág

. 8)

+1

2

C

V1

(8

)

+ 0

V

Pro

x.

(P

ág. 8

)

G

ND

Key

Wo

rk

Pro

gram

me

EV0

61

Co

nn

ect

or

CN

3


15 Connectors View, EV061, EV042, BTSR


Size

:

A

Nam

e:

Co

nn

ect

ors

Vie

w E

V0

61

EV

04

2 B

TSR

Evo

luti

on

2 (

tab

1_E

v2. S

)

Pa

ge 1

0 o

f 1

1

Dat

e :

7th

Ap

ril 2

00

6


16 Connectors View, CPU, LCD, EV061, EV069, EV055


Size

:

A

Nam

e:

Co

ne

c. V

iew

CP

U, L

CD

, EV

06

1,

EV

06

9,

EV

05

5

Evo

luti

on

2 (

tab

2_E

v2. S

) P

age

11

of

11

Dat

a :

2

9 D

eze

mb

ro 1

99

9

Dat

e :

7th

Ap

ril 2

00

6


17 Board Connections EV066


OB

S.:B

oar

d D

ipo

siti

on

Se

e F

ig.6


18 Electrical Commands EV066 (Part 1)



18.1 Electrical Commands EV066 (Part 2)



18.2 Electrical Commands EV066 (Part 3)



18.3 Command Errors




DS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] (22 de 23)


20 Safety Protection Electric Scheme


(PÁ

G. 1

8 d

e 2

3)

(PÁ

G. 1

8 d

e 2

3)

Se

e Im

ag

es

Ch

ap

ter

2

(P

ág

. 20

a 2

3 )


ELECTRONIC

SCHEME

INSTTUCTIONS

MANUAL

Modelo Futur 5C V1 PC



F7

K2

2,5

PART V ELECTRONIC PANEL (Group of 24 Pages)

1 Evolution 2 Electronic Panel Drawing


F4

F5

F6

TLR1

EV064

K 1

TR1

Electronic Boards

F1

F2

F3

EV042

IG 1

BTSR

SMART64-I

TRANSFORMER

FAN

*9

CV1

TR2

RESOLVER

CO

NTR

OL

ENC

. OU

T

POWER


2 Keyboard Drawing

Fig. 2


Slo

w m

oti

on

Ke

y to

en

ter

the

pro

gram

me

W –

wo

rk

P –

Pro

gram

me

Un

auth

ori

zed

acc

ess

to

no

n q

ual

ifie

d in

div

idu

als

Re

ad t

he

inst

ruct

ion

s

man

ual

be

fore

sta

rtin

g

wo

rk.

Me

asu

rin

g sc

ale

M

ach

ine

Star

t

Fun

ctio

n D

isp

aly

Me

nu

Dis

pla

y M

ach

ine

Sto

p

Plu

g

24

V a

c


1 2 3 4 5 4 5 8

6 7 7 9 10 11 8

3 Board Placing Side View

Fig. 3

Fig. 3


EV 0

73 (

Flat

Se

am E

ngi

ne

)

EV 0

67 (

CP

U)

EV 0

61 (

Inte

rfac

e b

etw

ee

n C

PU

an

pla

cas)

EV 0

35 (

Atu

ado

r 2ª

Alim

. )

EV 0

35 (

Atu

ado

r 3ª

e 4

ª A

lim. )

EV 0

35 (

Atu

ado

r 5ª

Alim

. )

EV 0

29 (

Co

man

do

s In

tern

os

– se

nso

res

do

fio

e c

arta

s EV

07

0 e

EV

071 )

EV 0

70 (

Mo

tore

s d

a M

alh

a, A

spir

ação

e

Elás

tico

)

EV 0

28 (

Fon

te d

e a

lime

nta

ção

)


5 Commands


Fig. 4


Act

uat

or

1 a

nd

2

Atc

uat

or

3 a

nd

4

Act

uat

or

5

Inn

er

Co

mm

and

s

Ste

p E

ngi

ne

1, 2

, 3 a

nd

4

Ste

p E

ngi

ne

1, 2

, 3 a

nd

4 L

ogi

ca



Fig. 5


Flat

Se

am F

lat

Engi

ne

Flat

Se

am S

tep

En

gin

e lo

gica

CP

U C

on

ne

tor

“D

”

CP

U C

on

ne

tor

“D

”


5 Electronic Back Board Drawing


EV0

66

N

º2

EV0

66

N

º1

EV0

66

N

º3

EV0

66

N

º4

EV0

65

Sid

e V

iew

Fr

on

t V

iew

Fig. 6


6 Power Scheme


EVO

LUTI

ON

2 (

po

t_al

t4.s

)

Po

we

r Sc

he

me

Dat

e :

1

5th J

ully

20

12

Pa

ge 1

of

11

Nam

e.

Size

:

A

Ge

ne

ral S

wit

ch +

Lin

e F

use

3+T

2,5

mm

Q

Fuse

4

5x2

0 (

3.1

5A)

24V

DC

24V

51

2

S1

3

TLR

1

K1

Mac

hin

e F

an

3+T

2,5

mm

Q

EV02

9-3

(17

) C

on

tact

or

D1

R1

1N4

004

470

hm

1/2

W

Tran

sfo

rmer

Bru

shle

ss

C

on

tro

l

Sig

nal

ENG

INE

“Bru

shle

ss”

U

V

W

PE

3+T

2,5

mm

Q

Pro

teçã

o

T

2

380

V

2

20V

TA

TA

T

96

TR2

S2

3

80V

22

0V

SA

SA

S

96

R

2

38

0V

2

20V

R

A

RA

R

96

4

2V-R

E

V07

8_JP

8

4

2V-S

E

V0

78_

JP7

4

2V-T

EV

07

8_JP

6

4

2V-N

5

15

8

5

EV

029

-3 P

in5

A

R5

EV

042

(29

) C

OM

. M

The

rmic

Mac

hin

e s

tru

ctu

re

Pan

ne

l

Do

or

Pan

ne

l

Inve

rte

r

Mac

hin

e C

om

po

ne

nts

44

0V

0V

S4

1

E

V04

2 (

14)

Co

n. N

(p

ág.

6)

15V

S

42

EV

042

(1

0) C

on

. N (

pág

. 6)

T2

38

0V

0V

S3

1

E

V0

45 C

11

(p

ág.

5)

10V

S

32

EV

045

C1

2 (p

ág.

5)

V

5

2

20

V

0

V

S

21

EV

033

C1

2 (

pág

. 5)

S5

0V

21

V

S2

2

E

V0

33 J

3 (

pág

. 5)

Fuse

6

5X2

0 3

,15A

EV04

2 (2

) co

m. N

(P

ag. 2

)

Exte

rnal

Plu

g

EV07

5_JP

1-5

EV07

5_JP

1-4

Exte

rnal

Plu

g

EV04

2 (4

) co

m. N

(P

ag. 2

)

IG1

TR1

M1

M2

K2

F7

24V

EV

029

(B2)

Res

iste

nce

(1)

Res

iste

nce

(2)


7 Inverter Connection


Size

:

A

Nam

e:

Inve

rte

r C

on

nec

tio

n

Pa

ge 2

of

11

D

ate

:

2

1st M

ay 2

01

2

Evo

luti

on

2 (

Azi

o_A

lt)

EV0

42

Emer

gen

cy

Bu

tto

n

EV0

42 (

m-1

5)

(P

ag. 4

)

EV06

1 (C

N3-

7)

EV06

1 (C

N1-

1)

EV06

1 (C

N1-

2)

EV06

1 (C

N3-

8)

EV06

1 (C

N1-

6)

EV06

1 (C

N1-

3)

EV06

1 (C

N1-

5)

OU

T

CO

NTR

OL

PO

WER

ENG

INE

DR

IVER

Lin

e 2

20

V (

Pag

1)

Engi

ne

Co

nn

ect

or

M (

31)

EV

04

2 (

pag

. 4 )

Mac

hin

e S

tru

ctu

re (

Pag

1 )

Fuse

F6

( p

ag. 1

)

Co

nn

ect

or

CV

1 (

13-

14

) (

pag

. 5)

Co

nn

ect

or

Mo

d II

(1

2 x

2)

EV0

61

(CN

1-8

)

EV0

61

(CN

1-7

)

EV0

61

(C

N3

-1)

(p

ag.

9)

EV06

1 (

CN

3-4

) (

pag

. 9)

NO

TA: E

me

rge

ncy

Bu

tto

n –

Re

f. X

B5A

S54

2 –

Sch

ne

ide

r El

ect

ric


8 CPU / LCD Connection


Size

:

A

Nam

e:

Evo

luti

on

2 (

Lcd

_EV

2 .

s)

Dat

e :

1

1th

Ap

ril 2

00

5

P

age

3

of

11

CP

U L

CD

EV

04

7

EV0

61

Co

nn

ect

ion

Co

nn

ect

ion

C x

LCD

P

ág.

5

Dat

a 4

Dat

a 5

Dat

a 6

Dat

a 7

Enab

le

Dat

a 0

Dat

a 1

Dat

a 2

Dat

a 3

Re

gist

er

- se

lect

ion

Bu

tto

n c

od

e 0

Bu

tto

n c

od

e 1

Bu

tto

n c

od

e 2

Bu

tto

n c

od

e 3

Bu

tto

n c

od

e 4

RX

to

CP

U

TX t

o F

lop

py

TX f

rom

CP

U

RX

fro

m F

lop

py

Pá

g. 5

Co

nn

ect

ion

D x

CP

U

Sto

p C

od

e 0

(P

ág. 4

)

Sto

p C

od

e 1

(P

ág. 4

)

Sto

p C

od

e 2

(P

ág. 4

)

Sto

p C

od

e 3

(P

ág. 4

)

Mac

hin

e in

Cyl

ce (

Pág

. 4)

Co

nn

ect

ion

E

x E

V0

61

Co

nn

ect

ion

F

x EV

05

5

Enco

de

r Si

gnal

- Le

ft

Enco

de

r Le

ft -

Rig

ht

TX –

BTS

R t

o C

PU

(P

ág. 4

)

12

V (

Pág

. 5)

Tran

smis

sin

En

able

Rac

k (

Bo

ard

Dev

ice

s)

GN

D –

UP

(P

ág. 5

)

Rx

Sign

al t

o E

V-N

ET

TX S

ign

al t

o E

V -

NET

Re

ceiv

ing

Enab

le

Co

nn

ect

ion

A S

UB

-D 2

5P

F

24 V

Fu

se 6

(P

ág.

1)

GN

D –

UP (

Pág

. 5)

Eart

h (

Pág

. 5)

CO

N. A

= S

UB

-D 2

5P F

. C

ON

. B =

MO

D. I

I 12X

2

CO

N. C

= M

OD

. II 2

2X1

C

ON

. D =

MO

D. I

I 22X

2

CO

N. E

= M

OD

. II 2

2X1

CO

N. F

= M

OD

. II 1

2X1

Co

nn

ect

ion

B x

EV0

69


9- Stop Connection


Size

:

A

Nam

e: St

op

Co

nn

ect

ion

EV

06

1, E

V0

29 e

EV

042

Dat

e :

1

1th

Ap

ril 2

00

5

P

age

4 o

f 1

1

Evo

luti

on

2 (

Sto

p_a

lt. s

)

EV0

42

Co

nn

ect

or

O

Mo

d. I

I (4

x1)

EV0

42

Co

nn

ect

or

M

Mo

d. I

I (2

2x2

)

24

V S

aíd

a (

Pág

. 6)

Có

dig

o P

arag

em 0

(P

ág. 3

)

Có

dig

o P

arag

em 1

(P

ág. 3

)

Có

dig

o P

arag

em 2

(P

ág. 3

) C

ód

igo

Par

agem

3 (

Pág

. 3)

TX –

BTS

R p

ara

CP

U (

Pág

. 3)

Sin

aliz

ação

Máq

uin

a em

Fu

nci

on

ame

nto

(P

ág. 3

)

GN

D –

UP

(P

ág. 5

)

Po

wer

– U

P (

Pág

. 5)

Zero

x B

TSR

Sin

cro

nis

mo

x B

TSR

Pas

sa f

io M

eia

TX –

23

2 d

a C

PU

(E.

V.)

par

a B

TSR

Excl

usã

o A

R3

da

Lín

gua

das

Agu

lhas

Dir

eçã

o M

oto

r 3

Excl

usã

o A

RR

13

- A

RR

14

(JP

3)

Tem

po

riza

do

r A

spir

ação

(P

ág. 1

)

Mo

tor

Pas

so-P

asso

4

Mo

tor

Pas

so-P

asso

3

Dir

eçã

o M

oto

r 2

M

oto

r P

asso

-Pas

so 2

Dir

eçã

o M

oto

r 1

Mo

tor

Pas

so-P

asso

1

Co

nn

ect

or

L M

od

. II (

22

x1)

Fre

qu

en

cy S

ign

al (

Pág

. 8 e

9)

A

vaila

ble

Sto

p (

Pág

. 8)

Air

Sto

p (

Pág

. 8)

Ne

ed

le L

atch

Sto

p F

ee

de

r 3

(Pág

.

8)

Sto

p B

TSR

(P

ág. 6

) N

ed

dle

Sto

p (

Pág

. 8)

Dri

ver

Sto

p (

Pág

. 2)

Fan

Sto

p (

Pág

. 2)

He

el T

ake

up

Sto

p (

Pág

. 8)

Sele

cto

r St

op

(P

ág. 8

)

Lack

of

Oil

(Pág

. 8)

Latc

h S

top

Fe

ed

er

(Pág

. 8)

Ne

ed

le L

atch

Sto

p F

ed

de

r 5

(P

ág. 8

)

Eme

rge

ncy

Bu

tto

n (

Pág

.8)

Elas

tic

Sto

p (

Pág

. 8)

EV0

61

(CN

3-2

) 2

4 V

Ou

t (

Pág

. 6)

Sto

p C

od

e 0

(P

ág. 3

)

Sto

p C

od

e 1

(P

ág. 3

)

Sto

p C

od

e 2

(P

ág. 3

) St

op

Co

de

3 (

Pág

. 3)

TX –

BTS

R t

o C

PU

(P

ág. 3

)

Mac

hin

e C

ylce

Sig

nal

(P

ág. 3

)

GN

D –

UP

(P

ág. 5

)

Po

we

r –

UP

(P

ág. 5

) Ze

ro x

BTS

R

Syn

chro

nis

m x

BTS

R

Sock

Yar

n C

ross

TX –

23

2 f

rom

CP

U (

E.V

.) t

o B

TSR

Nee

dle

Lat

ch S

top

Exc

lusi

on

Engi

ne

3 D

ire

ctio

n

Excl

usi

on

AR

R1

3 -

AR

R1

4 (J

P3

)

Fan

Tim

er (

Pág

. 1)

Ste

p E

ngi

ne

3

Engi

ne

2 D

ire

ctio

n

Ste

p E

ngi

ne

2

Engi

ne

1 D

ire

ctio

n

Ste

p E

ngi

ne

1

Ste

p E

ngi

ne

4


10 Power Supply


Co

nn

eto

r A

25

Po

li (9

) P

ág. 3

Flat

fo

r EV

04

0.1

EV0

33

EV0

40

/1

NB

: Th

e c

om

po

ne

nts

me

nti

on

ed

in h

atch

are

no

t as

seb

led

Dis

pla

y LC

D (

3-1

7-2

0) P

ág. 3

EV0

69 (

1) P

ág. 3

E

V0

42 C

on

ne

cto

r M

(2

8) P

ág. 4

EV0

69 (

11)

Pág

. 3

EV06

9 (

11)

Pág

. 3

Dis

pla

y LC

D (

4-7-

21)

Pág

. 3

EV

042

Co

nn

ect

or

M (

30)

Pág

. 4

EV0

69 (

5)

Pág

. 3

EV0

55

(2)

Pág

. 3

EV

06

1 C

on

ne

cto

r C

N3

(2

3)

Pág

. 9

EV

04

2 C

on

ne

cto

r M

(4

4)

Pág

. 4

EV

06

1 C

on

ne

cto

r C

N3

(2

1)

Pág

. 9

C

om

. CV

1 (

Insi

de

Cab

ine

) (

6-1

5-1

6-1

7)

Pág

. 8

EV0

55

(1

2) P

ág. 3

Eart

h (

Mac

hin

e St

ruct

ure

) P

ág. 1

OV

AC

( P

ág.

1)

19

V A

C (

Pág

. 1)

EV0

61

Flat

Fro

m E

V0

33

size

A

Nam

e:

Po

we

r Su

ply

Pa

ge 5

of

11

D

ate

:

11th

Ap

ril 2

00

5

Evo

luti

on

2 (

Alim

_Alt

. s)


11 BTSR Electric Scheme


Size

:

A

Nam

e:

Evo

luti

on

2 (

Bts

r_Ev

2. S

)

Dat

e :

29

th D

ece

mb

er 1

99

9

EV0

42

Tran

sfo

rmer

TR

1 (

Pá

g. 1

)

Fuse

F5

(P

ág.

1)

EV0

42

Co

nn

eto

r M

(3

5)

(P

ág.

4)

Mac

hin

e st

ruct

ure

(P

ág.

1)

Pa

ge 6

de

11

(TX

_BTS

R)

(CO

UN

T_B

TSR

)

(ZER

O_B

TSR

)

(+_B

TSR

)

(-_B

TSR

)

BTS

R

An

ti-r

up

ture

Yar

n S

en

sor

Yar

n S

en

sor

Sup

erv

iso

r

I53

C

ON

NET

OR

A

ST

CO

NN

ETO

R

RS2

32

Co

mu

nic

atio

n D

oo

r

Mac

hin

e C

om

pu

ter

BTS

R E

lect

ric

Sch

em

e


12 Step Engine


Co

nn

ect

or

N

Mo

d. I

I (1

2x2

) Esq

ue

ma

de

Liga

ção

BTS

R

(RX

_BTS

R)

Size

:

A

Nam

e:

Mo

tor

Pas

so/P

asso

EV

07

0 –

EV

07

3

Evo

luti

on

2 (

pp

_Ev7

0_E

v73

)

Dat

e :

15th

Ju

ly 2

01

1

Pa

ge 7

of

11

EV0

70

FASE

A+

FASE

B+

FASE

B-

FASE

A-

FASE

A+

FASE

B+

FASE

B-

FASE

A-

FASE

A+

FASE

B+

FASE

B-

FASE

A-

FASE

A+

FASE

B+

FASE

B-

FASE

A-

Ste

o E

ngi

ne

1

Cyl

ind

er J

ers

ey

Step

En

gin

e 2

Suct

ion

val

ve

Step

En

gin

e 3

Elas

tic

Feed

er 1

Step

En

gin

e 3

Elas

tic

Fee

der

3

Engi

ne

PC

– F

lat

Seam

FASE

A+

FASE

B+

FASE

B-

FASE

A-

EV0

73

Engi

ne

Dir

ecti

on

1

Pa

g. 4

95

Engi

ne

Dir

ecti

on

2

Pa

g. 4

93

Engi

ne

dir

ect

ion

3

Pa

g. 4

84

Step

En

gin

e 1

P

ag.

4

9

6

Step

En

gin

e 2

P

ag.

4

9

4

Step

En

gin

e 3

P

ag.

4

8

9

Step

En

gin

e 4

P

ag.

4

8

8

Engi

ne

dir

ect

ion

5

Pa

g. 4

81

Step

En

gin

e 5

P

ag.

4

8

2


13 Connector Connection CV1

FDS Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] (14of 24)

Size

:

A

Nam

e:

Co

nn

ect

or

Co

nn

ect

ion

CV

1

Evo

luti

on

2 (

cv_E

v2. S

)

Pa

ge

8 o

f 1

1

Dat

e :

11

th J

uly

20

11

EV0

42

Co

nn

eto

r N

Co

nn

ect

or

CV

1

+1

2

+ 1

2 V

(

Pág

. 5 e

9)

0

OV

(

Pág

. 5 e

9)

A

Sig

nal

A E

nco

de

r

(Pág

. 9)

B

Si

gnal

B E

nco

de

r

(Pág

. 9)

Z

Si

gnal

Z E

nco

de

r

(Pág

. 9)

+1

2

+ 1

2 V

(

Pág

. 5 e

9)

E

arth

Mac

hin

e S

tru

ctu

re

(P

ág. 1

)

0

OV

(

Pág

. 5 e

9)

IN

6

Sig

nal

Pro

x. 1

(

Pág

. 9)

+1

2

+

12

V (

Ne

w =

Pro

x. 4

E

V0

61

– 9

) (P

ág. 9

)

0

O

V (

Ne

w =

Pro

x. 5

E

V0

61

– 1

0)

(Pág

. 9)

0

S

ign

al P

roxi

mid

ade

2

(P

ág. 9

)

STP

S

top

Lam

p

(Pág

. 2)

EV0

42

C

on

ne

cto

r

N

S

top

Lam

p

(Pág

. 2)

STP

Ear

th M

ach

ine

Str

uct

ure

(P

ág. 1

)

0

E

arth

Mac

hin

e S

tru

ctu

re

(Pág

. 1)

0

E

arth

Mac

hin

e S

tru

ctu

re

(Pág

. 1)

0

Ne

dlle

Sto

p

(Pág

. 4)

A

R5

A

ir

Sto

p (

Pág

. 4)

AR

2

L

atch

Ne

ed

le S

top

Fee

der

3 (

Pág

. 4)

AR

3

A

vaila

ble

sto

p (

Pág

. 4)

AR

1

Lac

k o

f O

il (P

ág. 4

)

AR

11

S

ele

cto

r St

op

(P

ág. 4

)

A

R1

0

He

el T

ake

up

Sto

p (

Pág

. 4)

A

R9


14 Connector Connection CN3 EV061


Size

:

A

Nam

e:

Evo

luti

on

2 (

cn3

_Ev2

. S)

Co

nn

ect

or

Co

nn

ect

ion

CN

3 E

V0

61

Pa

ge 9

of

11

D

ate

:

11

th J

uly

20

11

24V

O

EV0

33

+ S

AÍD

A 2

4 V

(P

ág. 5

)

2

4V

O

GN

D

EV

03

3 +

SA

ÍDA

0V

(P

ág. 5

)

GN

D

n

+12

C

on

ne

cto

r C

V1

(1

) +

12

V

Enco

de

r V

olt

age

(P

ág. 8

)

+12

DM

EV

04

8 (

5C

) E

ngi

ne

Dir

ect

ion

(P

ág. 8

)

DM

IN6

C

on

ne

cto

r C

V1

(9

)

Pro

x.

1

(P

ág. 8

)

IN6

B

C

on

ne

cto

r C

V1

(1

0)

Pro

x.

4

(P

ág. 8

)

C

on

ne

cto

r C

V1

(4

) S

ign

al “

B”

En

cod

er

(P

ág. 8

)

B

M1

Sto

p B

utt

on

Vig

ilan

ce S

ign

al (

Pág

. 2)

N

AK

1

EV0

42

Co

nn

ect

ion

M -

43

Fre

qu

en

cy S

ign

al (

Pág

. 4)

F0

S

top

Bu

tto

n V

igila

nce

Sig

nal

(P

ág.

2)

N

AK

Co

nn

ect

or

CV

1 (

3)

S

ign

al “

A”

En

cod

er

(P

ág. 8

)

A

Co

nn

ect

or

CV

1 (

11

)

Pro

x. 5

(P

ág. 8

)

Co

nn

ect

or

CV

1 (

12

)

Pro

x.2

(P

ág. 8

)

I

N5

Co

nn

ect

or

CV

1 (

5)

S

ign

al “

Z” E

nco

de

r (

Pág

. 8)

??

Co

nn

ect

or

CV

1 (

25

)

Pro

x. 3

(P

ág. 8

)

PR

3

C

V1

(7

)

+ 1

2 V

P

rox.

(

Pág

. 8)

+1

2

C

V1

(8

)

+ 0

V

Pro

x.

(P

ág. 8

)

G

ND

Key

wo

rd

pro

gram

me

EV0

61

Co

ne

cto

r C

N3

+12

C

on

ne

cto

r C

V1

(2

) +

0V

En

cod

er

Vo

ltag

e (

Pág

. 8)

+1

2


15 Connectors View,EV061, EV042, BTSR


Size

:

A

Nam

e:

Co

nn

ect

or

Vie

w E

V0

61

EV

04

2 B

TSR

Evo

luti

on

2 (

tab

1_E

v2. S

)

Pa

ge 1

0 o

f 1

1

Dat

e :

7th

Ap

ril 2

00

6

EV0

42

Co

nn

ect

or

M

EV0

42

Co

nn

ect

or

N

EV0

61

Co

nn

ect

or

CN

3

Pag

e 9

P

age

2 a

nd

6

Pag

e 6

Pag

e 4


16 Connector View, CPU, LCD, EV061, EV069, EV055


Nam

e

A

Nam

e:

Co

ne

c. V

iew

CP

U, L

CD

, EV

06

1,

EV

069

, E

V0

55

Evo

luti

on

2 (

tab

2_E

v2. S

) P

age

11

of

11

D

ate

:

29th

Dec

emb

er 1

99

9

Co

nn

ect

or

B

EV0

69

Co

nn

ect

or

C

LCD

Co

nn

ect

or

D

CP

U

Co

nn

ect

or

E

EV0

61

Pag

e 3

P

age

3

Pag

e 3

Pag

e 3

Pag

e 3

Co

nn

ect

or

A

Co

nn

ect

or

5

EV0

55




OB

S.: B

oar

d D

isp

osi

tio

n S

ee F

ig.6


18 Electrical Commands EV066 (Parte 1)



18.1 Electrical Commands EV066 (Parte 2)



18.2 Electrical Commands EV066 (Parte 3)



18.3 Error Configurator

Portugal, Lda. Rua St. Fargeau de Ponthierry, 166 4760-383 V. N. Famalicão Tel. 00351 252 302 160 Fax: 00351 252 302 169 E- mail: [email protected] (22 de 24)


20 Safety Protection Electrical Schemes


(PÁ

G. 1

8 d

e 2

3)

(PÁ

G. 1

8 d

e 2

3)

Se

e Im

ag

es

Ch

ap

ter

2

(P

ág

. 20

a 2

3 )


MACHINE

PNEUMATIC

SCHEMES



PART VI MACHINE PNEUMATIC SCHEMES

Model: Futur 5C V1

1 Pneumatic Circuit




1 Pneumatic Circuit



YARN

CREEL

ASSEMBLY

Model Futur 5C V1

Model Futur 5C V1 PC



PART VI I YARN CREEL ASSEMBLY

1 Complete Yarn Creel



2 Assembly step 1

- Top of the yarn creel assembly

- make the conection of the two points 1 and 2

After connecting the point 1 and two above:

- Assembly the pipe (A) on the back edge.


1

1

2

A

2

1

A

1


-Assembly the middle pipe ( B)

- Assembly the extention legs


B

1

1

2

2

B


- Assembly the two Yarn crossing iron hoop

-Assembly yarn creel with back yarn crossing.


2

1

1

1

2

2


3- Assemby step 2

- Take the top of the yarn creel and make the connection with the inferior part.


1

1

2

2

2

1

1

2


-Assemby the pipe across ( A ) that connects superior to the inferior part.

Assembly the pipe across with the yarn crossing hooks ( A ) and the Elastic yarn creel ( B )


A

A

B


-Assemby the two upper yarn supports

-Assembly the BTSR group to the main pipe. Fig. ( A )


Fig. A


3 Assembly step 3

- The next step is to assembly the yarn creel to the machine.

- The connection of the yarn creel with the machine structure is completed by fixing the 4 screws in the gaps that

are in the lateral side of the machine structure as shown in the picture below.

- The leg clamping has to be done according the fig. B


Fig. A


fds portugal, lda - imporfitex · fds portugal, lda rua st. fargeau de ponthierry, 166 4760-393 v....

Documents