eu tive um sonho ontem à noite - cbsoja.com.br · eu tive um sonho ontem à noite. o vencedor da...
TRANSCRIPT
Eu tive um sonho ontem à noite
O Vencedor da Copa do Mundo é o Brasil
Alemanha
BRASIL
Argentina
Brasil !!!
Brasil !!
Brasil !!!
Idade da Pedra – 3.5 milhões de
anos atrás
A Idade da Pedra não acabou porque eles ficaram sem pedras
Agricultura. Isso levou à construção de assentamentos permanentes.
E para os excedentes, o que significa que nem todos tinham que ser
fazendeiros - algumas pessoas podiam se especializar em outras
coisas, como produzir melhores ferramentas. Isso também significava
comércio e troca de idéias. O comércio significava manter registros e
precisava de escrita e ciência. Tudo isso resultou em um grande
aumento da cultura e da tecnologia.
Foi quando alguém inventou a fundição do cobre e a adição de estanho
... bronze. A idade da pedra acabou e a idade do bronze começa.
A ciência é o núcleo da nossa própria existência. Todos os dias todo mundo utiliza a ciência. Sem isso, estaríamos
de volta à idade da pedra. Uma vez que a ciência é o assunto mais importante, é lógico concluir que uma palestra sobre ciência ou uma palestra científica deve
ter o mais alto grau de atenção do público
A sala está escura e a
voz solitária está dizendo
algo sobre a reologia em
nanoescala de um poli-
algo-ou-outro
Às vezes, a melhor cura para a insônia é uma apresentação científica
“Tente se divertir. Isso não
é para ser educativo ”.
1.3 billion
1.2 billion
Calcutta no período da manhã
As crianças nos EUA escutam
• Siga os seus sonhos
• Seja o que você quiser ser
• O fator mais importante para a
motivação é ter metas estabelecidas
Crescendo na Índia(com um qualificador omitido)
Siga os seus sonhossomente se você sonha em ser médico
Seja o que você quiser sersó se você quer ser engenheiro
O fator mais importante para a motivação
é ter metas estabelecidas
E é melhor você definir uma meta para estudar ciência e tecnologia
A cidade onde tudo vai bem ultimamente será a cidade onde nada vai bem
Greve e passeataMarcha Contra a Privatização e por Salários Mais justos
Paciência também é uma forma de ação
Sir Robert Ross, Nobel Prize in Medicine 1902
Amartya Sen, Nobel Prize in Economic Sciences 1998
C.V. Raman, Nobel Prize for Physics 1930 (Raman Spectra)
Mother Teresa, Noble Peace Prize 1979
Tagore, Nobel Prize in literature 1913
Cure for malaria
love and care for those persons nobody looked after
Nobel Laureates of Kolkata
Indo para o trabalho
Quando você começa a sentir o calor, você começa a ver a luz
Senator Everett Dirksen, IL
Corre Forest Corre
América é outro nome
para oportunidades
- Ralph Waldo Emerson
Golden Dome no inverno
Carbono, o denominador comum em
todos os seres vivos. Toda a vida como
a conhecemos é composta de
compostos orgânicos
Penicilina
Thomas Jefferson's Academic Village at the University of Virginia
A Rotunda da Universidade de Virginia
This research resulted in a development of new types of DNA intercalating agents, which could serve as anti-malarial, anti-leukemia and anti-parasitic agents.
Impact
1. J. Heterocycl.Chem., No. 22, p 129,1988
2. J. Med. Chem., Vol. 33, p 298, 1990
3. US 5204352, 1993
Hercules Incorporated1987-2002
Vendas anuais US $ 3,5 bilhões
Mais de 20.000 funcionários
Centro de Pesquisa tinha1100 pessoas, incluindo300 PhDs
Outros 200 PhDs emFábricas de manufatura
Divisões da Hercules
• Poliolefinas (incluindo PP e UHMW PE)
• Fibra
• Filme
• Orgânicos (incluindo resinas e peróxidos)
• Papel
• Produtos eletrônicos
• Borracha
• Gerência de água
• Química-Mineração
• Aqualon (celulósico, guar)
• Revestimentos
• Aeroespacial
• Materiais avançados (fibra de carbono, compósitos)
• Gomas Alimentares
• Ingredientes de fragrância e sabor
• Explosivos
Polyphenylene oxide polymer
Usos especiais da soja
Algumas pessoas chamam a soja de uma cultura
miraculosa porque a soja é usada como alimento para
pessoas, como ração animal e em mais de 140 produtos
não alimentícios como combustível, tinta, cola e
maquiagem.
Soybean field & enlarged soybean
• Farmers in China grew soybeans some 5,000 years ago!
• The first soybeans were brought to the U.S. on a Yankee clipper in 1804 in the early days of our nation.
• Just after the turn of the century, in 1904, George Washington Carver began studying the soybean at the Tuskegee Institute in Alabama. People no longer thought of the soybean as just a feed crop, but also as a source of protein and oil.
US Crop Area
Planted. 2016
Soybean production in Brazil
"Cash soybean price in my town is 74 real per bag
($10 per bushel) this week, compared to 65 reals per
bag ($8.67 per bushel) one month ago, an increase
of 14% in one month."
Carlos Alberto is the general marketing director of CooperFibra, a farmers' cooperative with 185 members farming 140,000 hectares (almost 346,000 acres) of soybean crop. He told DTN in mid-April.
- Carlos Alberto
Brazil’s top 10 exports in 2017
• Soybeans: $25.7 billion (up 33% since 2016)• Iron ores, slag, ash: $22.4 billion (10.3%)
• Mineral fuels including oil: $18.7 billion (8.6%)
• Vehicles : $14.7 billion (6.8%)
• Meat: $14 billion (6.4%)
• Machinery including computers: $13.8 billion (6.4%)
• Sugar, sugar confectionery: $11.6 billion (5.3%)
• Iron, steel: $10.8 billion (4.9%)
• Woodpulp: $6.4 billion (2.9%)
• Food industry waste, animal fodder: $5.4 billion (2.5%)
U.S. Soybean Area Planted, 1987-2016
De acordo com a Oil World, a produção brasileira de
óleo de soja em 2017 - 2018 atingirá uma alta de 5
anos, com 8,57 milhões de toneladas
Pesquisa em Alimentos
Pesquisa direcionada para aplicações em soja
Outras áreas de pesquisa
Para dar uma visão geral de pesquisas
recentes sobre aplicações não-
alimentares de soja, falarei sobre o
trabalho de outros cientistas. Depois
disso, vou me concentrar em três
projetos em detalhes.
Lamento que você tenha que tolerar meu
sotaque e minha fala rápida.
Cost Effective Polyols from Soybean Oil for Foams, Cast Resins and Sealants
Jian Hong, Zoran Petrovic
Kansas Polymer Research Center
Pittsburg State University, Pittsburg, KS
66
Strategy
8
Chemical
modification
http://www.oil-press-machine.com/Solution/oil_plants_solutions/soybean-oil-press.html
Polyol
OH
OH
HO
Isocyanate
OCN-R-NCO
Polyurethane
Soybean oil
Cast sheet
Make foam
Sealant
High Oleic Soy Hydrophobic Latex and
Coatings
Jingyi Xie, Wumin Yu, Daniel Nicklas, Joseph Ferguson
Woodcare R&D, Rust-Oleum Corporation
Water Damage to Architecture Materials
Rot
Water
Freeze-thaw
damage
RustDelamination
69
Rust-Oleum Platforms and BrandsSmall ProjectPaints
Cleaners Primers & Roofing
SpecialtyProducts High PerformanceCoatings
Interior WoodCareCraft & Hobby
Automotive &Removers Exterior WoodCare
70
HOSO vs. Traditional Soy Oil
Traditional soybean oil (SO)
Pentadiene structure
High oleic soybean oil (HOSO)
71
Reactive Intermediate
HOSO based acrylic monomer
Our approach to HOSO Based Hydrophobic
Latex SynthesisReactive group
Latex
72
Advantages of Hydrophobic Latex
Cost competitive
Low VOC
Compatibility
Easy toapply
Widely application
73
Potential Soybean Consumption
74
• Based on 2015 data for US exterior coating (9.04 billion)
• 5% share of latex is used for exterior coating (450 million
pounds)
• Soya acrylic monomer incorporation rate >10%
• Soy oil content in soya acrylic monomer ≈75%
• Overall consumption of soybean ≈ 1.4 million bushels/yr
• More consumption due to other applications or growth of
market
Demonstration of Soy-Based Thermoplastics for Adhesives and Asphalt Modification
Where the (Bio)Rubber Meets the Road
Eric W. Cochran | Dr. Christopher Williams - Iowa State University
Don Sjogren - ArgoGenesis Chemical, LLC and Seneca Petroleum
Brian Majeska & Joe Lorenc - Adventus Material Strategies,LLC
Acrylated Epoxidized Soybean OilRAFT polymerization allows high conversion withoutgelation
USB TAPMEETINGIntroduction – WhyTPEs? USB TAPMEETING
Our Strategy
Soybeanoil Intermediates Plastics & Resins Applications
Functionalitynumber
ranges from 1.0 ~2.6
How reaction conditionseffect
reaction rate, mass yield and
etc
USB TAPMEETINGApplications USB TAPMEETING
Soy Based Alkyd Technology Platform for
Lower VOC Wood Coatings and Stains
Wumin Yu, Joseph FergusonWoodcare R&D, Rust-Oleum Corporation
Soy-based Low VOC Technology Platform
Soybean oil
Wood finishes
Soy reactive diluents (VOCreducer)
Wood stains Wood preservatives
79
O
O
O
O O
Synthesis of Novel Soy Reactive DiluentO
Soybeanoil
O
N H
HO
O
HO
O
O
O
+Ethanolamine
Functional soy
intermediate
H2N OH
80
Comparable Color Strength
Old tinting New tinting Old tinting New tinting
Based on 90 wt% of neutral base and 10 wt% of tinting
81
Better Anti-Skinning Performance
OldTinting NewTinting
82
Summary
83
• A novel soy reactive diluent* for solvent-based low
VOC stains and tinting pastes
- 250 VOC, same fast recoat time as 550 VOC fast dry
stain
- High soy content and cost competitive
- Rich color and excellent wetting and penetration
- Zero VOC, cost competitive tint pastes for solvent-based
stains* U.S. Patent Application Serial No.62/307652
Synthesis of Novel Soy Reactive Diluent+ Multifunctional molecule
Soyreactive
diluent
U.S. Pat. Appl.No.
62/307652
84
Developing soybean oil-based alternative coating materials
T. Wang, T. Fei, and D. Jarboe
Iowa State Univ
Developing powder coating resin using HOSO
Good hardness High
melting pointHardness not as good
High melting point
① ②
High hardness
Scratch resistance
Higher hardness, glossy
Better scratch resistanc
• Global powder coatings will
reach $12.53 billion in 2020
(Frost and Sullivan);
• But, the challenge is
shortage of raw materials;
• Bio-based resin (mostly
derived from citric acid,
isosorbide, and succinic acid)
has low Tg, yellows, and does
not weather well;
• Different HOSO-based resins
are being developed
• Problems:
• Tackiness
• Significant darkening
after curing
New High Oleic Soybean Oil
(HOSO)-Based Latexes for
Coatings and Paints
www.qualisoy.com https://www.agprofessional.com/
Andriy Voronov
Coatings and Polymeric Materials
North Dakota State University
https://cpmvoronov.wordpress.com/
1
Synthesis of Soy Oil-Based Monomers
Transesterification reaction of oil and N-(hydroxyalkyl)acrylamide
I.Tarnavchyk, A. Voronov, Bio-based Acrylic Monomers and Polymers Thereof , U.S. Patent Application
044 288, August 7,2015
Dr. Ihor Tarnavchyk
90
Summary
91
Exemplified for soybean (SBM), high-oleic soybean oil (HO-SBM) one-step
transesterification of triglycerides into monomer for free radical
polymerization
SBM and HO-SBM undergo chain propagation in free radical
polymerization, also act as retarders by chain transfer reaction, which
depends on a amount of unsaturation
SBM and HO-SBM are reactive in chain copolymerization with petroleum-
based counterparts. Soy oil-based fragments provide plasticizing and
hydrophobizing effects to latex films
I.Tarnavchyk et al. ACS Sustainable Chemistry & Engineering, 2015, 3(7), 1618 - 1622
Z.Demchuk et al. ACS Sustainable Chemistry & Engineering, 2016, 4(12), 6974 - 6980
Z.Demchuk, et al. ACS Omega, 2016, 1(6), 1374 - 1382K.Kingsley , et al. Industrial Crops and Products, 2017, 109, 274-280
Z.Demchuk et al. ACS Sustainable Chemistry & Engineering, 2018, 6 (2), 2870 – 2876.
Acrylic Latex Paints
92
The Illinois Heartland is at the center of high yield soybean production
National Center for Agricultural Utilization Research (NCAUR/USDA)
U.S. Soybean Crop Value,
1987-2016
Novel Nitrogen-Containing Products Derived from Soy Bean Oil (SBO)
Dr. Atanu Biswas
National Center for Agricultural Utilization Research
U.S. Department of Agriculture
Peoria, IL
• At USDA we have discovered several new ways to make new products from it
• Three examples will be shown• Self-curing product• Additive for lubricating oil• Potential carrier for fragrance or drugs
• These are products of green chemistry• Friendly process. No solvent is needed
First Product: Self-Curing Adhesive
• We discovered a new process that permits SBO to be reactive
• It takes advantage of the “ene reaction”
• The formulation is self-curing over time• The product may have applications as an adhesive,
cement, or sealant
• The reaction is amenable to scale-up• No solvent is needed• Low energy requirement
Reaction with SBO-Double Bond
Biswas et. al., Green Chemistry, 9(1):85-89. 2007Biswas et. al., Green Chemistry, 10(1):298-303. 2008
oiloiloil
Adhesive and Sealant Application
• Global market for adhesives and sealants is 15.2 billion lbs per year
• A promising area involves medical use– $1.3 billion in the U.S., with 7.5% annual growth– Use in sutures and staples (medical) and pit and fissure sealants
(dental)– Some current products are based on acrylics– SBO is more environmentally friendly, less toxic, and more compatible
with human body
• If we can capture 1% of that business, that would be $13 MM per year
• More work is needed to develop an alternative for DEAD
Second Product: Additive for Lubricating Oil
• We discovered another process that permits SBO to be reactive
• We start with epoxidized SBO and uses “amination” reaction
• We can make the epoxidized SBO ourselves or purchase it• It is commercially available
• We can graft different structures to SBO• Some structures may be used as lubricant additive
• The advantage is higher resistance toward heat, oxidation, and aging
Synthesis of an Amine-Oleate Derivative using an Ionic Catalyst
Biswas et. al., US Patent 8841470, 2014
Biswas et. al., Journal of Agricultural and Food Chemistry. 57(1):8136-8141. 2009
Biswas et. al., Journal of Agricultural and Food Chemistry. 56(14):5611-5616. 2008
O
O
CH3
CH3
O
NH
OCH3
O
NH2
+60-105 °C
1-Me-Imidazoline tetrafluoroborate catalyst
XX
O
O
CH3
CH3
NHOH
Isomer B
O
O
CH3
CH3
NH OH
Isomer A
+
Lubricant Application
• U.S. market for lubricants is $13.4 billion per year• Growth rate ~ 4% per year• Big players include Shell, Exxon Mobil, and Chevron
• Lubricants are commodities, but additives for lubricants have higher value
• BHT antioxidant price ~ $1.80 per lb
• USDA work product is novel• Patent has been issued• More work is needed to develop guiding cost and evaluate
profitability
Third Product: Carriers for personal care products or pharmaceuticals
• The same chemistry can be used in other ways• One method is to graft phenyl, pyridine, and/or amide-
containing functionality to soybean oil
• These functionalities can bind with fragrance or drug ingredients
• The modified SBO can be a convenient carrier for sunscreen, emollient, fragrance, or drug molecules
• Applications can be sought in personal care or in pharmaceuticals
• SBO is easy to use on skin, non-toxic, and cheap
De plantas a plásticos
Atanu Biswas
NCAUR
Peoria, IL
Se você rouba ideias de um autor, é plágio; se você rouba
de muitos, é pesquisa
Wilson Mizner
O
OAcAcO
OAc
OO
OAcAcO
OAc
[ ]n
O
OHOH
OH
OO
OHOH
OH
[ ]n
I2
Ac2O
Discovery of Iodine-Catalyzed Acylation of Polysaccharides
Cellulose or starch Cellulose acetate or starch acetate
Biswas, et al , Biomacromolecules, 6,1843-1845 (2005)
Cellulose Esters Have
Attractive Physical Properties
Cellulose Acetate Propionate (CAP)
• Plastics - toothbrushes, tool handles, ophthalmic / frames
• Inks / specialty coatings
Cellulose Acetate Butyrate (CAB)
• Plastics - brush and tool handles, pen barrels, profiles, Uvex™ sheet
• Coatings - automotive OEM and refinish, wood furniture, leather
• Film - optical polarizing sheet
Functionalized Cellulose Esters
• Controlled-release coatings (C-A-P)
• Radiation cure coatings (CAP-UV100)
Chemistry is magic
Biodiesel Work
Gerhard Knothe
USDA / ARS / NCAUR
Biodiesel Production in the United States
2006 2007 2008 2009 2011 2012 2013 2014 20162010 2015
0
500
1000
1500
2000
2500
3000
3500
4000M
illio
ns o
f ga
llons
Year
250
450
700545
315
1147 1160
1985 19762093
2890
Europe: 3473
• Data for biodiesel and renewable diesel (hydrocarbons from thesame feedstocks).
Why biodiesel and not the neat oil?
CH2-OOCR1 R׳OOCR1 CH2OH| Catalyst | CH-OOCR2 + 3 R׳OH → R׳OOCR2 + CHOH
| |CH2-OOCR3 R׳OOCR3 CH2OH
Vegetable (Other) Oil Alcohol Vegetable Oil Alkyl Esters Glycerol (Triacylglycerol) (Biodiesel)
Viscosity!
27-35 mm2/sec (40°C) 4-5 mm2/sec (40°C)
• Kinematic viscosity of petrodiesel fuels usually ≈ 1.8-3.0 mm2/sec (40°C).
• Lower viscosity of biodiesel vs. vegetable oil reduces engine deposits.
Advantages of Biodiesel
• Renewable fuel of domestic origin - largely CO2 neutral
• Technically competitive with petrodiesel;
• Miscible with petrodiesel in all ratios
• Largely compatible with the existing infrastructure
• Environmental benefits
• Biodegradability
• Most regulated exhaust emissions reduced
• Safer handling (higher flash point)
• Inherent lubricity
• Blending with low-lubricity ultra low sulfur petrodiesel to
impart lubricity
• Low or no sulfur / aromatics
• Positive energy balance (> 4:1)
Technical and Other Problems with Biodiesel; Focus of NCAUR Research
• Cold flow
• Some components of biodiesel have high melting points.
• Oxidative / storage stability
• Some components of biodiesel can oxidize in contact with air.
• Nitrogen oxides (NOx) exhaust emissions
• May fade with time due to new exhaust emissions
control technologies.
• Other fuel quality issues
• Minor components influencing fuel properties.
• “Designer” Biodiesel
• Modifying biodiesel composition to improve properties.
• Feedstocks
• Increase supply of biodiesel with acceptable properties.
GOODYEAR CONFIDENTIAL
Soybean Oil as a Replacement
for Petroleum-based Oils in Oil
Extended Tire Tread
Compounds
Why SoybeanOil?
GOODYEAR CONFIDENTIAL
•The use of soybean oil in place of petroleum-based oils is
appealing as soybean oil is:
– Domestic, abundant and renewable
– Possesses key attributes required of extender oils
• Chemical and physical compatibility with rubber matrix
• Low and high temperature behavior (thermal stability)
•The “Green” movement towards renewable materials and
increased fuel efficiency is a growing industry trend
•Unique properties of soybean oil can be leveraged to
provide performance and/or processing benefits
•Consistent with Goodyear’s commitment to being an
“Innovation Leader” in the industry
– Competitively advantaged; profitable through economic cycles
Soybean Oil vs. Current ProcessOils
•MES oils replace DAE oils
•Less compatible with rubber
•Compound adjustments
possible
•Various grades available
GOODYEAR CONFIDENTIAL
•Domestic, renewableresource
• Compound adjustmentspossible
• Various gradesavailable
•DAE oils have long been used
in tires
•Excellent compatibility
•Phased out of Goodyear tire
production
Current Drivers for TireTechnology
•Wet Performance
•Increased fuelefficiency
•Increased mileage
•TireLabeling
•Sustainability
GOODYEAR CONFIDENTIAL
Tire Technology PerformanceTriangle
Rolling
Resistanc
e
Wet /Dry
Performanc
e
Treadwear
100
110
120
130
100
120140
160
100
105110
115
GOODYEAR CONFIDENTIAL
•Key tire performance
attributes make-up the
“Performance Triangle”
•Performance “trade-offs”
can occur when
improving one attribute
•High performance
polymers
may minimize “trade-offs”
•High performance
polymers and tread
compounds are often
more difficult to process
Initial Approach – “Drop-In” Replacement
•Direct replacement of heavy naphthenic (MES)
extender oil with SBO in a current commercial SSBR
•Replacement of MES oil with SBO shifted the Glass
Transition Temperature (Tg) of the extended polymer
and subsequent compound, impacting the Wet/RR
balance
0
50
100
150
Processing
Cure Rate, T25
Wet traction
Dry handling
Stress/Strain
Rolling resistance
Wear
Tear
SBOSSBR
MES SSBR
GOODYEAR CONFIDENTIAL
Compound Adjustments – Polymer Ratio
•The Tg of a tread compound dictates the Wet/RR
performance balance
•Polymer blend (SSBR/cis-PBD) in SBO compound adjusted
to match Tg
0.1
0
0.2
0.3
0.4
0.5
0.6
0.7
-100 -80 -60 -40 20 40 60 80-20 0
Temp (C)
Ta
nD
elt
a
Soy Oil SSBR
MES Oil SSBR
Wet
Traction
SSBR/PBD
Ratio SBO
SSBR = HIGH
MES SSBR =
LOW
Control SBO TireOil MES SBO
Oil phr 37.5 20
Coupler Si Si
OE Tg -37 °C -47 °C
SSBR/PBD Ratio Low High
Tire Performance Test Results (Normalized)
Rolling Resistance 100 103
Treadwear 100 90
Wet Braking 100 101
Wet TractionTest 100 102
Wet Handling 100 104
Dry Braking 100 99
Dry TractionTest 100 102
Max DryHandling 100 98
Subjective Handling 100 98
SBO-Extended PolymerDevelopment
GOODYEAR CONFIDENTIAL
•Development of new polymer microstructure to
accommodate SBO
– Allow for direct comparison of SBO and MES oil absent
significant compound adjustments
•SBO-extended SSBR is advantageous compared to free
SBO addition
– Reduces plant complexity
– Potential for family of SBO-extended SSBRs to support
Goodyear
SBO-extended SSBR in New ProductDevelopment
• In general, the low Tg of
SBO provides performance
benefits at low
temperatures
•We hypothesized that the
combination of a high Tg
polymer with the low Tg
SBO could further
alleviate the typical
wet/winter tradeoffs
•Released SBO-extended SSBR
was targeted for use in a new
passenger tire product
The SBO-extended SSBR has been commercialized and is used in the
Assurance WeatherReady tireGOODYEAR CONFIDENTIAL
Petroleum-
based OilSoybean Oil
Rolling Resistance 100% 103%
Wet Performance Testing
Wet Braking 100% 96%
Wet Grip 100% 95%
Wet Traction Test 100% 95%
Wet Handling 100% 99%
Dry Performance Testing
Dry Handling 100% 98%
Dry Braking 100% 99%
Winter Performance Testing
Snow Traction 100% 111%
Ice Traction 100% 105%
Processing (Mixing) 100% 108%
Assurance WeatherReady Tire
•Goodyear has successfully developed an innovative new
soy- based rubber tread compound for use in the Assurance
WeatherReady Tire
•The soy-based compound remains flexible at lower
temperatures, providing improved traction in all weather
conditions
•The total petroleum oil content has been reduced by up to
60%
GOODYEAR CONFIDENTIAL
Environmental Achievement of theYear
• Goodyear’s Soybean Oil Initiative won TireTechnology
International’s “Environmental Achievement of theYear”
GOODYEAR CONFIDENTIAL
Eagle EnforcerAll-Weather
• Goodyear has introduced the Eagle Enforcer All-Weather
tire for police pursuit vehicles, which contains soybean
oil in the tread.
GOODYEAR CONFIDENTIAL
Summary and FutureDirections
GOODYEAR CONFIDENTIAL
• Goodyear has commercialized two new tire
products containing soybean oil
• The unique properties of soybean oil were
leveraged to meet challenging performance
goals
• Efforts to expand this technology into
additional product lines remain ongoing
• Securing intellectual property for new ideas is
a priority in 2018, along with evaluating
soybean oil in light truck applications
Thankyou!
The Goodyear Tire & Rubber Company would like
to thank the United Soybean Board for generously
supporting our research activities since 2011
GOODYEAR CONFIDENTIAL
A Estolides
Steven C. Cermak,
and
Terry A. Isbell
USDA/ARS/NCAUR
1815 N. University St.
Peoria, IL 61604
O
O
O
O
O
O
Vegetable Oil
• Good Lubricity
• Good Biodegradability
• High Pour and Cloud Points and Bad Low Temperature Storage
• Poor Oxidative Stability
• Relative High Cost Compared to Mineral Oils
Triglyceride FattyAcid
Estolide Ester
142
Estolide Structure
Estolides are a class of compounds derived from the
oligomerization of fatty acids. Estolides are known for their high--
‐performance in lubricant formulations, and are ideal fluids for
environmentally acceptable lubricant (EAL) applications.
• Estolides are oligomeric esters
– Reducing unsaturation improves oxidative stability
– Molecular branching improves cold temperature properties
• The secondary ester makes the molecule more resistant to water hydrolysis
• Vegetable based estolides, with high molecular weight and good lubricity, yield lower evaporative loss values compared to similar viscosity grade oils
• Vegetable oils estolides maintain low coefficient of friction and good lubricity characteristics
• The ester linkages in the estolide molecule make it readily biodegradable
• Estolide viscosity can be tailored across a wide range with
carboxylic ester functionality and degree of oligermizationIsbell, Terry A.; Cermak, Steven C. Estolides: A Developing & Versatile Lubricant Base Stock.
Society of Tribologists and Lubrication Engineers newsletter January 01, 2014.
ESTOLIDES
-40
-30
-20
-10
0
Pour Point Comparison of Mineral Oil Based Motor Oils to Estolides
Po
ur
Po
int
(oC
)
Pe
nzo
il5
W-3
0
Ole
ic-L
aura
te
Esto
lide
Ole
ic-C
oco
Esto
lide
Val
volin
e S
AE-
30
Val
volin
e 5
W-3
0
Ole
ic E
sto
lide
Val
volin
e 1
0W
-30
Mo
bil
10
W-3
0
Mo
bil
10
W-4
0
Val
volin
e 1
0W
-40
Val
volin
e 2
0W
-50
Bio
Soy
SoyL
ink
INDUSTRIAL LUBRICANT MARKET
TOTAL ANNUAL USAGE
With a 1.0% share of the global base oil market (expected in 2016), revenue will exceed $850 million with EBITDA of over $65 million. (105 million gallons @ 8.25/gal)
Performance Benefit
High oxidative
stability
Increased oil longevity
Low volatility Low evaporation rates
Safer in high temperature applications
High viscosity
index
Minimizes change in viscosity with temperature
change
Less viscosity modifier required
Excellent
hydrolytic stability
Increased oil longevity
Good for applications with risk of water
contamination
Natural
detergency
Keeps equipment looking clean and new
Biodegradability Rapidly breaks down once released into the
environment
Bio content Made from renewable carbon
Reduce dependence on petroleum products
ESTOLIDES FOR HIGH PERFORMANCE MOTOR OILS
Engine CleanlinessField Trial Details
• 150,000 mile (241,402 km) taxi cab field trial under severe stop
and go conditions in Las Vegas Nevada, USA
• First 100,000 miles (160,934 km) ≈ 84% estolide with additives
• Last 50,000 miles (80,467 km) ≈ 42% estolides, 42% GpIII, and
additives
• Reference Oil – Minimum Quality GF-5 oil
• Typical drain interval 2 to 3 times recommended mileage
• Vehicle – Taxi Cab, Chevy Impala, 3.5 liter V6
• Engines run on estolide-based formulations had far less
varnish
RESULTS FROM INDEPENDENT FIELD TRIALS DEMONSTRATE SUPERIOR PERFORMANCE
Motor Oil Field TrialExample
Conclusion:The Biosynthetic product
demonstrated an excellent ability to
reduce sludge and varnish,
resulting in improved fuel
economy, and longer lasting
engines.
Taxi engine after 150,000 miles using petroleum-
based oil (clear signs of varnish)
Taxi engine after 150,000 miles using Biosynthetic base oil
blend (little or no varnish)
In a 150,000 mile taxi cab field trial in Las Vegas, led by Infineum (ExxonMobil/Shell
subsidiary), our biosynthetic-based motor oil kept engines cleaner than
petroleum-based oils
13
ROBUST IP PORTFOLIO PROTECTS PRODUCTS, PROCESSES, AND APPLICATIONS
Upstream
Downstream
Oleic-based
Estolide molecules
Non-oleic based
Estolide molecules
Catalysts
for Estolide synthesis
Continuous and semi-
continuous Estolide
production process
By-products
from Estolide synthesis
Varying Estolide
viscosity grades
Estolide end product
formulations
Estolide end product
applications
Patents: 42 issued U.S. patents
• 7 issued Int’l patents
• 2 licensed U.S. patents (from
USDA)
• 21 pending U.S. patent
applications
• 62 pending Int’l applications
• All company IP expires after
2032
Patent portfolio creates a broad
and deep barrier to entry,
protecting the company and our
customers
All IP owned exclusively by BT
Proprietary and Confidential
Original Technology Invented and Patented by the USDA
OUR BROAD PATENT PORTFOLIO INCLUDES VARIATIONS OF OUR BIO-BASED MOLECULE
THAT CAN BE USED IN OTHER INDUSTRIES AND PRODUCT CATEGORIES
CocoEstolide™ is a Biosynthetic Base Oil that
is being tested for use in skin care, decorative
cosmetics and hair care
Superior shelf life (up to 10x)
Long lasting moisturization
Improves skin barrier function
Fast absorption and increased shine
Non-allergenic
Personal Care: JDA or Licensing Opportunity
Plastics, Paints, Coatings, Food IngredientsProcess Oils: Rubber and Other Sectors
Working with one of the world’s largest tire
manufacturers using Biosynthetic process oil in tires
Global demand for process oils in rubber is over 3 mil.
MT/yr.
1% mkt share in rubber = 30,000 MT
Process oils used in sectors other than rubber =
3.6 mil. MT/yr.
Proprietary and Confidential
Product Development Partnerships
Working with one of the world’s largest oil
companies to develop a low-viscosity
Biosynthetic base oil
Working with one of the world’s largest grease
manufacturers to create a high-viscosity
Biosynthetic base oil
While we will focus sales efforts initially on
the lubricant market, we will also be
seeking licensing and joint development
partnerships to enter other industries, such
as personal care, paints & coatings, and
food ingredients
APPLICATIONS FOR OUR PRODUCTS
• Cosmetics
• Emollients
• OtherProducts
• HydraulicOil
• Grease
• Gear Oil
• Trunk Piston Oil
• Cylinder Oil
•Process Oil
•Hydraulic Oil
•Compressor
Fluid
•Grease
•Metalworking Fluid
• Passenger Car Motor Oil
• Truck EngineOil
• Scooter/Motorcycle Oil
• Transmission Fluid
• Gear Oil
• Grease
Automotive Industrial
PersonalCare
Marine
ENVIRONMENTAL & SOCIAL BENEFITS
BP’s 2010 Deepwater Horizon costs US $62 billion
65.3
89.5
0 10 20 30 40 80 90 100
SE15B
SE7B
50 60 70
% Biodegraded in 28Days
Biosynthetic Base Oil - OECD 301B Ready Biodegradability Test
OUR BASE OILS PROVIDE ADDITIONAL ENVIRONMENTAL BENEFITS
Proprietary and Confidential
EnvironmentalBenefits
Biodegradability Rapidly breaks down once released into the environment
Bioaccumulation Does not accumulate in the tissues of livingorganisms
Toxicity Non-toxic by recognized OECD testing standards
Bio-content 80% to 90% from renewable carbonsources
BT BaseOils(WithoutAdditives)
Even after use, our oils are biodegradable and less toxic than petroleum.
Huge Market Opportunity
$30 Billion global lubricants industry – use as stand-alone base oil or blend
additive
Total capacity for three planned plants together is less than 3/10 of 1% of the globalmarket demand
Additional uses for personal care, food and specialty chemicals industries
Compelling Unit Economics: Low Cost Producer of High Performance Oils
Lower COGS than petroleum-based synthetic oils – competitive advantage
Superior Performance and Competitive Pricing . . . with Environmental
Benefits
Product performance validated in third-party field trials and customer testing
High oxidative and thermal stability; excellent hydrolytic stability, viscosity index; highflash point
High bio-based content and biodegradability; low toxicity and bioaccumulation; renewable, sustainable feedstock
Efficient, Readily Scalable Manufacturing Processes
SUMMARY OF PROJECT CONSIDERATIONS
Robust IP: Proprietary and patented processes, products, applications - 49 patents
issued, 83 pending
Efficient, continuous-flow processes use readily available feedstock and standard chemical processing equipment
Regulatory approvals and initial certifications in placeProprietary and Confidential
While working with Hercules, I established a Indian
music record level, Biswas Records. It was first of its
kind and for 10 years it was the largest Indian music
level outside of India. I have produced more than 200
compact discs (CD) and 10 DVD titles for Indian
music s and films. Now, due to technological
advancement, the CD/DVDs are becoming obsolete.
Biswas Records
Cientistas e Artistas
Leonardo, o cientista, e Leonardo, o artista, eram
um homem, não dois. Muitas das qualidades de
um cientista de sucesso e de um artista
talentoso são as mesmas:
Criatividade
Intuição
A vontade de jogar fora as regras
Observação direta da natureza
Capacidade de ver exemplos onde os outros vêem o caos
Politically correct race-neutral palm
Para mim o brasil é sinônimo de boa sorte
Em janeiro de 2014, o governo brasileiro concedeu ao Dr. Atanu
Biswas and Dr. Roselayne F. Furtado, Embrapa, Fortaleza a bolsa
"Ciência sem Fronteiras" para liderar pesquisas colaborativas
com grupos de pesquisa da Embrapa e visitar Fortaleza por 4
anos para trabalhar nas aplicações de biopolímeros em
embalagens, revestimentos, encapsulamentos de alimentos e
biossensores.
O Dr. Biswas foi o primeiro cientista do Serviço de Pesquisa
Agrícola (ARS) do USDA selecionado para participar deste
competitivo programa. Essa colaboração foi mutuamente benéfica
e facilitou os esforços de pesquisa sinérgica nos EUA e no Brasil
para resolver problemas técnicos regionais e globais.
Science without Borders Award
Biopolymers
Embrapa, Fortaleza
With Dr. Roselayne F. Furtado
If you have an apple, I have an apple, and we exchange these apples then you and I will still each have one apple. However, if you have an idea, I have an idea, and we exchange these ideas, then each of us will have two ideas.
George Bernard Shaw
Is it possible for world's top
two soybean producing
countries, Brazil and US to
collaborate in research?
Acknowledgement
Janet Berfield
Post doc Nuch
Megan Buttrum
Adriane C. Correa
HN Cheng Analia Veronica Gomez
I would like to thank Drs. Alexandre Jose Cattelan,
Fernando Henning, Embrapa scientists and all other
team members to organize such a great event.
Acknowledgement
Obrigadopela atenção
The End