prospekt - mcosmos

8/18/2019 Prospekt - MCosmos

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SOFTWARE

Coordinate Measuring Machine software for the

beginner to the expert.

Bulletin No. 1921

Coordinate Measuring Machines



MCOSMOS®—Developed on the MiCAT®

metrology software platform

MiCAT® metrology software from Mitutoyo comprises the platformon which the comprehensive suite of Mitutoyo metrology softwaresolutions are built—facilitating enterprise-wide integration of softwareproducts like MeasurLink®, ScanPAK, VisionPAK and MCOSMOS®.

With MiCAT, your metrology equipment and systems becomepowerhouses of design, production and quality control. Measurementis streamlined with intuitive user interfaces that provide a familiarlook and feel across all products—so multiple devices work togetherseamlessly to put reliable metrology at you fingertips - for applicationthroughout the entire production process.

C M M

S O

F T W A R E

—CMMs leveraged with the powerof Mitutoyo MiCAT

MCOSMOS: The 3D Coordinate Measuring Machine

Software from Mitutoyo—

For a new dimension in metrologymanagement

MCOSMOS helps you accomplish all your measuring requirements quickly andeasily. Developed on Mitutoyo’s MiCAT platform, MCOSMOS handles largeamounts of data with ease, making it available across all networked areas of theproduction environment.

With its dedicated expansion modules, MCOSMOS can focus in on yourcompany’s very specific measurement requirements. With Mitutoyo software,

you are best prepared for every imaginable 3D coordinate measurementchallenge, both now and in the future, with maximum flexibility.

Mitutoyo: Precision is our Profession



MCOSMOS, from Mitutoyo—Nearby, wherever you are.

Precision measurement with global dimensions.

Mitutoyo is the world’s largest provider of measurement-and-inspectionsolutions, with the most complete, most capable, line of machines, systems,sensors and software. With a presence in more than 100 countries, Mitutoyo isthe international leader in providing precision measurement technology from asingle source.

So when it comes to CMM software, MiCAT-platformed MCOSMOS is basedon expertise acquired from around the globe—providing the assurance thatyou are employing best practices for managing your CMM operations.

With computer technology laboratories in the United States, Europe and Asia,Mitutoyo employs highly qualified specialists who devote their expertise to thedevelopment of 3D coordinate measurement technology.

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ExperienceExperience



The modular system developed by Mitutoyo allows you the capability of tailoring your measuringsoftware with only the specific modules needed to meet your requirements. The measurement resultsmay be displayed, printed, and archived with numerous built-in and user definable formats.

Software packages and expansion modules to meet yourmetrology production requirements

PartManagerIs the command center that manages all the software modules.Includes: ProtocolDesigner, ProbeBuilder, DialogDesigner, userManagement, manager program (unattended shift).

GEOPAK (Geometry online/offline modules)Includes: support for high-speed nominal scanning (known path) withscanning probes (optional), rotary table as a fourth axis, user-definable

dialogs, parametric programming with the use of variable substitution,

and user-definable reporting.

CAT1000S* (3D freeform evaluation module)For the creation of measurement and evaluation routines of surfaces

from a CAD model for nominal to actual comparison.Includes: automatic path generation (animated), collision checking and

flexible reporting formats.

CAT1000P* (Online/offline programming module)For the creation of measurement and evaluation routines of Prismaticfeatures (lines, planes, circles, cylinder, etc.), from a CAD model fornominal to actual comparison.Includes: MachineBuilder, automatic path generation (animated),collision

checking and flexible reporting formats.

SCANPAK (2D profile evaluation module)For the scanning and evaluation of workpiece profiles (2D).

Includes: support for single-point/measuring probes, rotary table as afourth axis, variable contour tolerances, best fit, patch scan (Digitizing),flexible reporting.

Software package features ManuCNC

* Standard CAD import interfaces: ACIS (*.sat), IGES, VDA-FS Optional CAD import interfaces: CATIA V4, CATIA V5, Pro/E, STEP, Parasolid, Unigraphics and SolidWorks

ProfessionalProfessional

MCOSMOS C1 MCOSMOS C2 MCOSMOS C3 MCOSMOS

MachineBuilderMachineBuilder works with ProbeBuilder to build a graphicalrepresentation of your CMM. Once you have built and configured yourCMM you will have a 3D graphical model of this configuration to usefor part program animation and collision detection. This allows you toperform part program proofing.



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For the scanning and evaluation of workpiece profiles (2D).Includes: support for single-point/measuring probes, rotary tableas a fourth axis, variable contour tolerances, best fit, patch scan(digitizing), flexible reporting.

Airfoil evaluation module.For the analysis of selected characteristics of airfoil surfaceprofiles, supports flexible reporting

MCOSMOS is the modular software

system for professional control,measurement and evaluation in

coordinate measuring technology.

CNC Manual

SCANPAK

CAT1000S

MAFIS

MeasurLink®

SCANPAK

CAT1000S*

MAFIS

Software packages

Optional modules

Software packages

Optional modules

For the creation of desired/setpoint comparisons of freeformsurfaces from the CAD model and measuring points.Includes: automatic traverse path generation (animated), collisioncontrol and flexible reporting

Statistical evaluation module.Real-time data collection, network-capable SPC analysis.

Airfoil evaluation module.For the analysis of selected characteristics of airfoilsurface profiles, supports flexible reporting

Statistical evaluation module.Real-time data collection, network-capable SPC analysis.

MeasurLink®

For the creation of desired/setpoint comparisons offreeform surfaces from the CAD model and measuringpoints.Includes: flexible reporting

For the scanning and evaluation of workpiece contours(2D). Includes: support for variable contour tolerances,best fit, digitisation and flexible reporting.

Measuring module for gear profiles.For the measurement of all types of involute gearprofiles (cylindrical, worm, hypoid/bevel) and subsequentcomparison with international and user-defined s tandards.

GEARPAK

Interface to convert DMIS (Dimensional MeasuringInterface Standard), measurement routines for use byGEOPAK.

Creates a 3D graphical model of the CMM system withprobe system for use with the CAD model for partprogramming animation and collision detection.

MachineBuilder

Pure DMISPAK

For the creation of measurement and evaluation routines of Prismatic

features (lines, planes, circles, cylinders, etc.), from a CAD model for

nominal to actual comparison. Includes: MachineBuilder, automatic path

generation (animated), collision checking, and flexible reporting formats.

CAT1000P

Interface to convert DMIS (Dimensional MeasuringInterface Standard), measurement routines for use byGEOPAK.

Pure DMISPAKSurfaceDeveloper3D surface generation with 2D profiles. Generates free-formed surface

models and triangular mesh models from multi-sectional scanning data.



PartManager is a flexible management center within the MCOSMOS softwarethat controls all measurement tasks. PartManager executes and administersmodules such as GEOPAK, GEARPAK, CAT1000P/S etc.; configurationprograms such MachineBuilder, DialogDesigner, ProtocolDesigner; and usermanagement (individual definable user rights). PartManager also manages thedetailed data reports generated from each module using simple and convenientmethods that include archiving.

Use PartManager to organize all your notes, reports, data andimages for any measurement process; clearly listed and assignedto each workpiece. A symbol in a given data column identifiesat first glance specific attributes about each part program. Clickon the symbol and you can view the documents and start the

programs you need. PartManager contains a user managementsystem with a detailed system of user rights and revisionmanagement for measurement programs including changehistory. In compliance with USFDA 21CFR Part 11.

PartManager.Control and command center.



With the universal geometry measurement program for multidimensionalmeasurement, you can control your workpiece from design to completion.Multiple functions make GEOPAK one of the most powerful programs available,meeting the most stringent requirements, while still being user friendly. Forexample, the steps required for aligning the workpiece can be graphicallydisplayed to the CMM operator. In addition to many flexible reporting options,output to other systems (e.g., QS-Stat, Word, Excel) is also possible. In palletmode, several workpieces of the same type can also be measured in unattendedoperation. Solutions to specific measuring tasks can be found in highlysophisticated hardware components such as various probe systems, probe

change systems, rotary tables and clamping and loading systems.

GEOPAK features:

or editor mode)

probe (optional)

variables

measuring and laser probe systems, as well as sensors for image

processing, including their associated change systems)

mode)

User-defined reports

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GEOPAK, the geometry module.Performance in the third dimension.



CAT1000P eliminates the time consuming task of data input from paper prints allowing your CMM to

work in a paperless environment. CAT1000P significantly facilitates the programming of measurement

tasks during the GEOPAK learn mode. All data for measuring parts and tolerance evaluations are

taken accurately from the CAD model via pointing device (mouse, trackball, etc.) selection. The

same principles apply for programming probe paths (clearance and measurement), while at the

same time, using the nominals of the CAD model for tolerance comparison to the measured actuals.

Probe paths are displayed graphically in a 3D view and may be changed as needed with the single

click of a button. Any possible collisions or obstructions are calculated in advance and automatically

avoided. With Automatic Probe Selection enabled, the optimal probe stylus orientation is selected

for maximum clearance. MachineBuilder® is a complete workspace from which to operate displaying

user-specific CMM, probe/changer system, calibration sphere, and part/fixture in 3D. This allows a

realistic simulation before any measurements are taken. This may be performed with a CMM (online),

or without (offline-optional module).

CAT1000P features:

model (only for Prismatic elements)

graphically in 3D

between two user-defined steps

of the particular Mitutoyo CMM

Optional CAD interfaces (CATIA V4, CATIA V5, Parasolid,PRO/E, STEP, UGS NX, SolidWorks)

rectangle, square, triangle, trapezoid, hexagon, slot & drop

CAT1000P, the online/offline programming module.Easy programming from the CAD model.



The strength of CAT1000S is in the precise comparison of the actual measured surface with the

corresponding CAD nominal data. Points can be measured across single or multiple surfaces. The

measured results are represented as easy-to-interpret graphics, in which non-conformances are

quickly and easily recognizable by user definable color graduations. The trim edges of sheet metal

parts can be precisely measured using CAT1000S. The animation of the virtual CMM simplifies

and assists the scanning process.

CAT1000S features:

measurement

color graduations

V5, Parasolid, PRO/E, STEP, NX, SolidWorks)

CAT1000P

User-defined reports

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CAT1000S, the 3D freeform surface evaluation module.Accurate tolerance comparison of freeform surfaces.



SCANPAK evaluates and reports the non-conformances between the actualmeasured profile and nominal profile. The best-fit analysis reports deviationsfrom the nominal workpiece profile to determine any necessary adjustments.

SCANPAK features:

routine

MAZAK, OKUMA and many more) and CAD format (IGES,DXF), of scanned profiles

MRT320 only)

probe systems (QVP)

from a measured or user defined perimeter profile

SCANPAK, the 2D contour evaluation module.Nominal to actual evaluation of Profiles.



MAFIS (Mitutoyo Airfoil Inspection Software), enables the calculation ofall significant airfoil surface parameters, e.g., of turbine blades on aircraftengines or pump blades. It works with the MCOSMOS module SCANPAK,for the automatic scanning of workpiece forms. With SCANPAK, the profileis measured, after which the airfoil surface analysis can be selected for theevaluation of desired parameters. Using simple pictograms, all the necessaryinputs can be quickly carried out. Outputting measured values is possible inboth text and graphics. MAFIS output is supported in ProtocolDesigner forgenerating user definable reports with ease.

MAFIS features:

ProtocolDesigner, MeasurLink)

(required)

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MAFIS, the airfoil evaluation module.



Gear measurement and analysis is made possible with a Mitutoyo CNC Coordinate

Measuring Machine with three optional modules within the GEARPAK suite of

applications:

Cylindrical – measures external, internal, spur, and helical gears. Spur

and helical gears can be measured with a touch trigger or scanning probe (scanning

probe for helical requires the optional MRT320 rotary table). Cylindrical gears can

be measured as a complete gear or only a segment of the complete gear (simple

segment specified by the number of the teeth of the segment). Cylindrical gears with

modifications can also be specified.

GEARPAK, the measurement module forinvolute gear profiles.Quick and precise, inside and out.

Worm – measures cylindrical worm gears. The supported worm types a ZI, ZK, ZA,

ZN. Cylindrical worm gears can be measured with a touch trigger or scanning probe

(scanning probe requires the optional MRT320 rotary table).

Bevel/Hypoid – measures straight and spiral bevel gears manufactured by the Gleason

Works Company (Ring Gear / Pinion). Measures hypoid gears generated by the Gleason

Works Company (Ring Gear [Formate, Helixform] / Pinion).

Cylindrical Gear Spur Cylindrical Gear Helical

Worm Cylindrical Gear

Bevel Gear Hypoid



GEARPAK features:

Assistant dialogs that display only required inputs for theoption and parameters selected

evaluation, and creating the analysis protocol are done withthe specific GEARPAK module, all actual measurement is with GEOPAK

expensive dedicated measurement devices

Cylindrical features:

1328, DIN 3961 ff, AGMA2000-A88, JIS B 1702, R01-33-0001F, and user defined

ANSI and K charts

is 0.0001mm or less)

Worm features: for inch

from vibrations

Bevel/Hypoid features:

for flank/pitch areautomatically saved as"CSV" format which

can be used in Wordprocessor or Spreadsheetprograms

helical for Hypoid

paramenters of concave/ convex of Hypoid gear

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GEARPAK



MachineBuilder, workspace control.The ideal visualization tool.

MachineBuilder creates a graphical representation of your model CMM with

accessories (qualification sphere, and probe systems including changers). Once you

have built and configured your CMM workspace, you have a 3D graphical model of

this configuration to use for part program animation and collision detection.

This allows you to perform precise part program proofing.

MachineBuilder features:

workpiece with or without a fixture

accessibility



SurfaceDeveloper, 3D surface generation with 2D profilesEasy to create, high-accuracy surface design.

The SurfaceDeveloper module generates a high-quality, free-formed surface model or

triangular mesh model from multi-sectional scanning data obtained with a Mitutoyo

CMM. SurfaceDeveloper creates the probe center triangular mesh model from the

measurement coordinates, and compensates for probe radius. A completed actual

triangular mesh model can be exported to an STL type file. A free-formed surface

model can be generated from the actual triangular mesh model that can be exported

as an IGES or STL file for use in a CAD system.

SurfaceDeveloper features:

mesh model

1) Parallel Open 2) Parallel Closed 3) Radial

Surface Developer Surface

Developer

Surface Developer CAD

Systems



The Pure DMISPAK module is a powerful bidirectional conversion tool supporting

DMIS (Dimensional Measuring Interface Standard) programs in MCOSMOS.

Pure DMISPAK features:

and their execution under MCOSMOS

programs in DMIS format

Pure DMISPAK, the interface module.Import, convert and export with ease.



With the ProtocolDesigner – a standard tool within MCOSMOS – you can effortlessly

create new, personalized forms for the GEOPAK, CAT1000P/S, MAFIS and SCANPAK

CMM modules, or adapt existing forms to your personal requirements. The standard

report becomes a flexible report and you can create the perfect models for basic

pages, first and subsequent pages. For the graphic implementation of your own

ideas, there is a wide range of variables, fields, tables and graphs available. You

will be provided with detailed on-line help and documentation. Create with

ProtocolDesigner, for example, headings with your company logo and nominal/actual

value comparisons in colorful images, or define new levels and enhance your reports

with call-out boxes.

ProtocolDesigner features:

CAT1000P/S, SCANPAK, MAFIS and CMM

or from element graphs

your own system)

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ProtocolDesigner, the report form creation tool.Individual reporting, informative documenting.



The MeasurLink module provides data analysis capabilities and a means of centralizing

all of your quality data. This high-end statistical platform delivers real-time data analysis

with automated trend detection, instant message capabilities and comprehensive

quality reporting. MeasurLink provides customizable part inspection visualizations

that are second to none, ensuring a clear view of your inspection process and your

measurement results. With the most versatile tool and instrument interface options

available, MeasurLink can be used to analyze data from a wide range of digital tools

and instruments beyond your Coordinate Measuring Machine. Implemented in a client/

server network, MeasurLink can provide plant wide quality data access. Whether used

as an enterprise wide quality data solution or as a stand-alone quality data station,

MeasurLink®

provides the complete situational awareness that you need to successfullymanage your process improvement and defect prevention efforts.

MeasurLink features:

Request the separate MeasurLink brochure with more detailed information.

MeasurLink®, the statistical evaluation module.Evaluation, visualization, process control.



Companies performing precision manufacturing need a partner who is dedicated to

them. This dedication does not end with the development and delivery of precision

measuring instruments and systems, but also must take place before the selection

process begins with knowledgeable advice and afterwards with dependable services.

As a manufacturer of the broadest range of measuring instruments and machines

and over 70 years of experience, Mitutoyo provides a range of services that leads to

complete customer satisfaction from the procurement process through the service life

of your instrument.

AdviceMitutoyo’s application engineers and product specialists work closely

with you to assure that the machine or instrument you select meets

and exceeds your specific measuring tasks. Through the M3 Solutions

concept, you work directly with experienced product specialists to

define the machine or system –either standard or custom-integrated–

best fit to your operation’s needs based on your requirements. This

assures that the solution you select is the best suited technically and

economically to make your operation more productive and efficient.

ServiceWith A2LA accredited calibration laboratories, field service,preventative maintenance programs, service parts availability,product repair centers, metrology training at the Mitutoyo Institute ofMetrology, and comprehensive online knowledge bases, you can besure that you have chosen the right partner with Mitutoyo. Mitutoyounderstands the importance of supporting you after the installationand is dedicated to providing you with the lowest cost of ownership.Our commitment is to be able to completely satisfy your needs nowand well into the future.

Something else your partners will need to measureup to: Competent advice and service.



When you purchase Coordinate

Measuring Machines from Mitutoyo,

you are drawing on the outstanding

experience and expertise of the

world’s leading specialist in production

measurement technology.

You will also be drawing on decadesof knowledge for the tasks of

tomorrow. Setting the highest

standards for quality, performance and

progressive technology.

Note: All information regarding our products, and in particular the illustrations, drawings, dimensional and performance datacontained in this printed matter as well as other technical data are to be regarded as approximate average values. We thereforereserve the right to make changes to the corresponding designs. The stated standards, similar technical regulations, descriptionsand illustrations of the products were valid at the time of printing. In addition, the latest applicable version of our General TradingConditions will apply. Only quotations submitted by ourselves may be regarded as definitive.

This product is subject to US Export Administration Regulations (EAR). Re-export or relocation of this product may require priorapproval by an appropriate governing authority.

Trademarks and RegistrationsDesignations used by companies to distinguish their products are often claimed as trademarks. In all instances where MitutoyoAmerica Corporation is aware of a claim, the product names appear in initial capital or all capital letters. The appropriate companiesshould be contacted for more complete trademark and registration information.

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