acessórios cloro gás - vaccuperm

7/27/2019 Acessrios Cloro gs - Vaccuperm

1/28

GRUNDFOS ALLDOS DATA BOOKLET

Vaccuperm Accessories

for chlorine gas dosing systems

Dosing & Disinfection


2/282

Contents

GeneralPrinciple of vacuum chlorine gas dosing systems 3

Product selectionInjectors 545 for Vaccuperm VGA-117, VGB 4

Injectors 545 for Vaccuperm VGA-113 4

Vacuum change-over device 5

Header lines for chlorine cylinders 5

Header lines for chlorine drums 5

Water apparatus 556 6

Technical DataInstallation accessories for Vaccuperm gas

dosing systems 7

PVC injectors for Vaccuperm gas dosing systems 8

Injectors for Vaccuperm VGB-103 10Injectors for Vaccuperm VGA-113 and VGS 10

Injectors for Vaccuperm VGA-117 11

Change-over device 13

Empty signal display unit 13

Header lines 14

Header lines for chlorine cylinders 14

Header lines for chlorine drums 15

Accessories for header lines and chlorine

gas containers 16

Water apparatus 17

Injection units 18

Safety accessories 19

Safety valve 19Chlorine gas absorption cylinder 19

Sprinkling system 19

Compressed air respirator 20

Protective PVC suit 20

Gas mask 20

Rubber gloves 20

Rubber apron 20

Protective goggles 20

Body and eye shower 20

Nitrogen rinsing device 21

Warning signs 21

Emergency equipment 21

Expansion tank 21

Accessories for chlorine gas rooms 22Ribbed radiator 22

Exhauster fan 22

Drum support 22

Chlorine cylinder balance 22

Accessories for transport and storage of

chlorine containers 23

Spring balance for cranes 23

Lifting beam 23

Chain hoist with electric trolley 23

Further product documentation

WebCAPS 24WinCAPS 25


3/283

VACCUPERMChlorine gas dosing systems

General

Principle of vacuum chlorine gas dosing sys tems

Function of chlorine gas dosing systems

Handling, transport and storage of chlorine for the

disinfection of drinking and pool water are a challenge to

systems engineering. This is the reason why the vacuum

principle is being used in dosing systems for a long time

already. At this, the pressure of the chlorine gas is

reduced to the vacuum.

This method successfully avoids chlorine gas leakage.

In the event of a pipe breakage, no chlorine gas can

escape, only ambient air is drawn in.

Vacuum chlorine gas dosing systems are composed of

three principal components.

Vacuum regulator (B)

The vacuum regulator is a pressure reducing valve, which

reduces the overpressure from the chlorine tank side to

the negative pressure on the vacuum side. The valve

opens, when a sufficient vacuum is present on the outlet

side. Vacuum regulators with pressure gauge and a liquid

trap are available for more safety.

Dosing regulator (C)

The chlorine gas volume flow is adjusted with the dosing

regulator. This can be effected manually or automatically

via motor control.

VGB models combine a vacuum regulator and a dosing

unit in a compact enclosure. They are not available withchange-over device or servomotor for dosing regulator.

Injector (D)

Injectors have the task to bring chlorine gas into the water

flow. They operate according to the principle of water jet

pumps. The injector body comprises a nozzle with a

successional diffusor. Between the nozzle and the

diffusor, there is a narrow annular gap, where chlorine gas

is sucked out of the dosing line through the injector head.

A diaphragm check valve at the gas supply line prevents

the ingress of water into the vacuum line.

Legend

TM0412811209

Fig. 1 Principle of vacuum chlorine gas dosing systems

A

B

E

G

F

C

H

D

Pos. Component

A Chlor ine gas cylinder

B Vacuu m re gu la tor

C Do sin g reg ula to r

D Injector

E Absorption cylinder (option)

F Safety valve (opt ion)

G Change-over device (option)

H Water apparatus (opt ion)


4/28

VACCUPERM Accessor iesfor chlorine gas dosing systems

4

Product selection

Injectors 545 for Vaccuperm VGA-117, VGB

Injectors 545 for Vaccuperm VGA-113

Capacity (kg/h)Motive water connection

(inlet/outlet)Vacuum

connectionCounterpressure

(bar)Product Number

0.5 1 2 4 8 10 1"NPT

1 1/4"NPT

PVC20/25

PVC25/32

PE8/11

PE10/14

PVC15/20

0.5-3 0-7 3-7

z z z z 96729078 (545-1000-3)

z z z z 96691986 (545-1000-1)

z z z z 96729116 (545-2000-3)

z z z z 96693040 (545-2000-1)

z z z z 91835792 (545-4000-3)

z z z z 91836390 (545-4000-1)

z z z z 91836585 (545-4030-10001)

z z z z 96729144 (545-3030-10000)

z z z z 96729186 (545-4030-10003)

z z z z 96729147 (545-3030-10003)

z z z z 95700927 (545-4030-1-10001)

z z z z 95706326 (545-3030-1-10002)

z z z z 95706328 (545-4030-1-10002)

z z z z 95706327 (545-3030-1-10001)z z z z 96703794 (545-8030-10000)

z z z z 91835795 (545-6030-10000)

z z z z 95707913 (545-8030-10001)

z z z z 96729231 (545-6030-10001)

z z z z 95701067 (545-8030-1-10000)

z z z z 96732136 (545-6030-1-10000)

z z z z 95706329 (545-8030-1-10001)

z z z z 96729232 (545-6030-1-10001)

z z z z 96706390 (545-10030-1-10000)

z z z z 95701067 (545-8030-1-10000)

z z z z 95706330 (545-10030-1-10001)

z z z z 95706329 (545-8030-1-10001)

Capacity (kg/h)Motive water connection

(inlet/outlet)Vacuum

connectionCounterpressure

(bar)Product Number

0.5 1 2 4 8 101"

NPT1 1/4"NPT

PVC20/25

PVC25/32

PE8/11

PE10/14

PVC15/20

0.5-3 0-7 3-7

z z z z 96729055 (545-0500-3)

z z z z 96693039 (545-0500-1)

z z z z 96729078 (545-1000-3)

z z z z 96729040 (545-01000-3-10000)

z z z z 96691986 (545-1000-1)

z z z z 96729038 (545-01000-1-10000)

z z z z 96729116 (545-2000-3)

z z z z 95700233 (545-02000-3-10000)

z z z z 96693040 (545-2000-1)

z z z z 96729041 (545-02000-1-10001)

z z z z 91835792 (545-4000-3)z z z z 95700234 (545-04000-3-10002)

z z z z 96729046 (545-04000-3-10001)

z z z z 91836390 (545-4000-1)

z z z z 96729043 (545-04000-1-10000)

z z z z 96729044 (545-04000-1-10001)

z z z z 96729062 (545-0518-10000)

z z z z 96729174 (545-3518-10000)

z z z z 96729063 (545-0518-10001)

z z z z 95702416 (545-3518-10002)


5/285

Product selection VACCUPERM Accessor iesfor chlorine gas dosing systems

Vacuum change-over device

Header lines for chlorine cylinders Direct mounting.

Header lines for chlor ine drums Wall-mounted vacuum regulator.

Capacity Connection inlet / outlet Signal output Product Number

4 kg/h 10 kg/h PE 8/11 mm PE 10/14 mm PVC 15/20 mm without Reed contact

z z z 91834811 (189-010-10000)z z z 96681741 (189-010-10011)

z z z 91834812 (189-010-10001)

z z z 96681740 (189-010-10004)

z z z 96711198 (189-010-10009)

z z z 96711199 (189-010-10010)

Number of cylindersPressure

connectionRegulator

connectionLiquid trapconnection

Product Number

2 3 4 5 6 1" 1" without with

z z z z 96698876 (542-622-10000)

z z z z 96696418 (542-632-10000)

z z z z 96698877 (542-623-10000)

z z z z 96728995 (542-633-10000)

z z z z 96698878 (542-624-10000)

z z z z 96728998 (542-634-10000)

z z z z 96698879 (542-625-10000)

z z z z 96729000 (542-635-10000)

z z z z 96728993 (542-626-10000)

z z z z 96729002 (542-636-10000)

Number of drumsPressure

connectionRegulator connection

Liquid trapconnection

Product Number

1 2 3 4 5 6 G 3/4 1 1/4" 1 Cu 6/8 mm flange G 1 flange G 1/2 without

z z z z 96728934 (542-1-10000)

z z z z 96728936 (542-1-10002)

z z z z 96728935 (542-1-10001)

z z z z 96728944 (542-32-10000)

z z z z 96728940 (542-2-10005)

z z z z 96728946 (542-32-10002)

z z z z 96728938 (542-2-10000)

z z z z 96728945 (542-32-10001)

z z z z 96728939 (542-2-10001)

z z z z 96728952 (542-33-10000)

z z z z 95709561 (542-3-10006)

z z z z 96728953 (542-33-10001)

z z z z 95712106 (542-3-10001)

z z z z 96728954 (542-33-10002)

z z z z 96728942 (542-3-10000)

z z z z 96728960 (542-34-10003)

z z z z 96728974 (542-4-10001)

z z z z 96728958 (542-34-10001)

z z z z 96728975 (542-4-10002)

z z z z 96728959 (542-34-10002)

z z z z 96728976 (542-4-10003)

z z z z 96728964 (542-35-10004)

z z z z 95712107 (542-5-10001)

z z z z 96728962 (542-35-10001)

z z z z 95712947 (542-5-10002)

z z z z 96728961 (542-35-10000)

z z z z 96728977 (542-5-10000)

z z z z 96728966 (542-36-10003)

z z z z 95712949 (542-6-10001)

z z z z 95700192 (542-36-10001)

z z z z

95712950 (542-6-10002)z z z z 96728965 (542-36-10000)

z z z z 96728978 (542-6-10000)


6/286

Product selection VACCUPERM Accessor iesfor chlorine gas dosing systems

Water apparatus 556 Maximum 10 bar counterpressure.

Version Connection inlet / outlet Voltage Product Number

Pressurereducing valve

Pressure gauge

Solenoid valve +pressure reducing

valve + checkvalve

G 1/2 +PVC 20/25

mm

G 1 +PVC 25/32

mmw it ho ut 230 V / 50 Hz

z z z 96729685 (556-16)

z z z 96729698 (556-22)

z z z 96729686 (556-16.1)

z z z 96729696 (556-20)

z z z 95703314 (556-30-10000)

z z z 95704696 (556-32-10000)


7/287

VACCUPERM Accessoriesfor chlorine gas dosing systems

Technical data

Installation accessories for Vaccuperm gas dosing systems

Coupling

T-piece

Description Order No

Chlorine cylinder holding clip for cylinder diameter of about 270 mm 96726838 (505-018)

Ball valve, PVC, 2 bar, for 8/11 PE hose 96727449 (526-110)

Ball valve, PVC, 2 bar, for 10/14 PE hose 96727450 (526-111)

8/11 mm PE hose, 10 metres 96701705 (526-131/10)

8/11 mm PE hose, 25 metres 96695982 (526-131/25)

8/11 mm PE hose, 50 metres 96727461 (526-131/50)

10/14 mm PE hose, 10 metres 91836646 (526-137/10)

10/14 mm PE hose, 25 metres 96727466 (526-137/25)

10/14 mm PE hose, 50 metres 96697538 (526-137/50)

Vacuum connection set: 10 metres of 8/11 mm PE hose and 2 T-pieces with connection screwings 91835688 (526-133)

Coupling with 2 union nuts for 8/11 mm PE hose 96696905 (526-132)

Coupl ing with 1 un ion nut fo r 8 /11 mm PE hose and 1 un ion nut fo r 10/14 mm PE hose 96727462 (526-134)

Coupling with 1 union nut for 8/11 mm PE hose and adhesive bushing for 12/16 mm PVC pipe 96727463 (526-135)

Coupling with 2 union nuts for 10/14 mm PE hose 96727467 (526-138)

T-piece, PVC, for 8/11 PE hose 96695978 (526-128)T-piece, PVC, for 10/14 mm PE hose 91835711 (529-115)

Testing agent for tightness check 96687925 (48.056)

TM0413733009

Fig. 2 Coupling for 8/11 PE hose

TM0413713009

Fig. 3 Coupling for 8/11 PE hose and adhesive

bushing for 12/16 mm PVC pipe

TM0413723009

Fig. 4 T-piece for PE hose

16

24


8/288

Technical data VACCUPERM Accessor iesfor chlorine gas dosing systems

PVC injectors for Vaccuperm gas dosing systems

Selection of the suitable injector

The selection of the injector to be used for the specific

task determines the safe functioning of the entire

chlorine gas system. The important criteria are the

motive water pressure and counterpressure as well as

the dosing capacity. For the decision the indication of

the customer data is necessary as well as the

Grundfos Alldos table for the operating point.

Advantages

Due to the special form of the nozzle, the operating

costs are low and efficiency is improved.

Easy selection of the operating point thanks to the

optimum graduation of the product range.

The construction according to the flow allows areduction of the pressure losses of the non-return

diaphragm valve.

A safety non-return diaphragm valve according to

the floater principle protects the dosing unit

disposed upstream optimally from the entry of water

or chlorine solution.

Excellent price-performance ratio.

TM0413743009

Fig. 5 Injector 1

TM0413753009

Fig. 6 Injector 1 1/4

TM0413763009

Fig. 7 Injector DN 20

TM0413773009

Fig. 8 Injector DN 25


9/289


Features

Without fastening material.

With non-return diaphragm valve.

FEP diaphragm, PTFE piston, PTFE-coated spring.

Dimensions

TM0412540409

Fig. 9 Injector 1

TM0412550409

Fig. 10 Injector 1 1/4

TM0412500409

Fig. 11 Injector DN 20 mm

TM0412560509

Fig. 12 Injector DN 25 mm

A

dD

A

dD

d

A

B

A

B

d


10/2810


Injectors for Vaccuperm VGB-103

Injectors for Vaccuperm VGA-113 and VGS

Max. capacityWater

quantityMotive water

pressureCounter-pressure Order No.

Dimensions

[g/h] Cl2 [ l/h] [bar] [bar] d D A B

Water connections (inlet/outlet) hose 1 / 1 NPT / vacuum connection PE hose 8/11 mm

500 550 - 1350 2 - 16 0 - 7 96729078 (545-1000-3)

hose 1 1 NPT 430 -1000 850 - 2200 2 - 16 0 - 7 96729116 (545-2000-3)

2000 1350 - 3300 2 - 16 0 - 7 91835792 (545-4000-3)

Water connections (inlet/outlet) DN 20 mm / pipe diameter 25 mm / vacuum connection PE hose 8/11 mm

500 550 - 1350 2 - 16 0 - 7 96691986 (545-1000-1)

DN 20 - 275 2321000 850 - 2200 2 - 16 0 - 7 96693040 (545-2000-1)

2000 1350 - 3300 2 - 16 0 - 7 91836390 (545-4000-1)

Max. capacityWater



Dimensions

[g/h] [l/h] [bar] [bar] d D A B


500 300 - 780 2 - 16 0 - 7 96729055 (545-0500-3)

hose 1 1 NPT 430 -1000 550 - 1350 2 - 16 0 - 7 96729078 (545-1000-3)

2000 850 - 2200 2 - 16 0 - 7 96729116 (545-2000-3)

4000 1200 - 3300 2 - 16 0 - 7 91835792 (545-4000-3)


1000 550 - 1350 2 - 16 0 - 7 96729040 (545-01000-3-10000)

hose 1 1 NPT 430 -2000 850 - 2200 2 - 16 0 - 7 95700233 (545-02000-3-10000)

4000 1200 - 3300 2 - 16 0 - 7 95700234 (545-04000-3-10002)


4000 1200 - 3300 0 - 7 96729046 (545-04000-3-10001) hose 1 1 NPT 430 -


500 300 - 780 2 - 16 0 - 7 96693039 (545-0500-1)

DN 20 - 275 2321000 550 - 1350 2 - 16 0 - 7 96691986 (545-1000-1)2000 850 - 2200 2 - 16 0 - 7 96693040 (545-2000-1)

4000 1200 - 3300 2 - 16 0 - 7 91836390 (545-4000-1)


1000 550 - 1350 2 - 16 0 - 7 96729038 (545-01000-1-10000)

DN 20 - 275 2322000 850 - 2200 2 - 16 0 - 7 96729041 (545-02000-1-10001)

4000 1200 - 3300 2 - 16 0 - 7 96729043 (545-04000-1-10000)


4000 1200 - 3300 2 - 16 0 - 7 96729044 (545-04000-1-10001) DN 20 - 275 232


10000 3700 - 5700 3 - 8 0.5 - 3 96729062 (545-0518-10000)DN 25 - 400 350

10000 3600 - 5300 9 - 16 3 - 7 96729174 (545-3518-10000)


10000 3700 - 5700 3 - 8 0.5 - 3 96729063 (545-0518-10001)

DN 25 - 400 35010000 3600 - 5300 9 - 16 3 - 7 95702416 (545-3518-10002)


11/2811


Injectors for Vaccuperm VGA-117

Max. capacityWater



Dimensions

[g/h] [l/h] [bar] [bar] d D A B


500 550 - 1350 2 - 16 0 - 7 96729078 (545-1000-3)

hose 1 1 NPT 430 -1000 850 - 2200 2 - 16 0 - 7 96729116 (545-2000-3)

2000 1350 - 3300 2 - 16 0 - 7 91835792 (545-4000-3)

Water connections (inlet/outlet) hose 1 1/4 / 1 1/4 NPT / vacuum connection PE hose 10/14 mm

4000 3400 - 4700 4 - 8 0.5 - 3 91836545 (545-4030-10001)

hose1 1/4

1 1/4 NPT 400 -4000 3600 - 4300 9 - 15 3 - 7 96729144 (545-3030-10000)

8000 4200 - 5800 4 - 8 0.5 - 3 96703794 (545-8030-10000)

8000 4700 - 6000 9 - 15 3 - 7 91835795 (545-6030-10000)

Water connections (inlet/outlet) hose 1 1/4 / 1 1/4 NPT / vacuum connection PVC pipe DN 15 (external diameter = 20 mm)

4000 3400 - 4700 4 - 8 0.5 - 3 96729186 (545-4030-10003)

hose1 1/4

1 1/4 NPT 400 -4000 3600 - 4300 9 - 15 3 - 7 96729147 (545-3030-10003)

8000 4200 - 5800 4 - 8 0.5 - 3 95707913 (545-8030-10001)

8000 4700 - 6000 9 - 15 3 - 7 96729231 (545-6030-10001)


500 550 - 1350 2 - 16 0 - 7 96691986 (545-1000-1)

DN 20 - 275 2321000 850 - 2200 2 - 16 0 - 7 96693040 (545-2000-1)

2000 1350 - 3300 2 - 16 0 - 7 91836390 (545-4000-1)


4000 3400 - 4700 4 - 8 0.5 - 3 95700927 (545-4030-1-10001)

DN 25 - 400 350

4000 3600 - 4300 9 - 15 3 - 7 95706326 (545-3030-1-10002)

8000 4200 - 5800 4 - 8 0.5 - 3 95701067 (545-8030-1-10000)

8000 4700 - 6000 9 - 15 3 - 7 96732136 (545-6030-1-10000)

10000 5200 - 7200 4 - 8 0.5 - 3 96706390 (545-10030-1-10000)

10000 6000 - 8000 9 - 15 3 - 7 95701067 (545-8030-1-10000)

Water connections (inlet/outlet) DN 25 mm / pipe diameter 32 mm / vacuum connection PVC pipe DN 15 (external diameter = 20 mm)

4000 3400 - 4700 4 - 8 0.5 - 3 95706328 (545-4030-1-10002)

DN 25 - 400 350

4000 3600 - 4300 9 - 15 3 - 7 95706327 (545-3030-1-10001)

8000 4200 - 5800 4 - 8 0.5 - 3 95706329 (545-8030-1-10001)

8000 4700 - 6000 9 - 15 3 - 7 96729232 (545-6030-1-10001)

10000 5200 - 7200 4 - 8 0.5 - 3 95706330 (545-10030-1-10001)

10000 6000 - 8000 9 - 15 3 - 7 95706329 (545-8030-1-10001)


12/2812


Maintenance kits for PVC injectors

composed of diaphragm, piston, flat gasket, seat

threaded ring, O-rings.

composed of diaphragm, piston, seat, O-rings.

for injectors Injectorcapacity

Order No.

96691986 (545-1000-1),96729078 (545-1000-3),96693040 (545-2000-1),96729116 (545-2000-3),91836390 (545-4000-1),91835792 (545-4000-3)

up to 4 kg/h96688748(553-1050)

for injectorsInjectorcapacity

Order No.

96729144 (545-3030-10000),96729147 (545-3030-10003),95706326 (545-3030-1-10002),95706327 (545-3030-1-10001),91836585 (545-4030-10001),96729186 (545-4030-10003),95700927 (545-4030-1-10001),95706328 (545-4030-1-10002)

up to 4 kg/h96688795(553-1295)

91835795 (545-6030-10000),96729231 (545-6030-10001),96732136 (545-6030-1-10000),96729232 (545-6030-1-10001),96703794 (545-8030-10000),95707913 (545-8030-10001),95701067 (545-8030-1-10000),95706329 (545-8030-1-10001),96706390 (545-10030-1-10000),95706330 (545-10030-1-10001)

up to 10 kg/h91835847(553-1296)


13/2813


Change-over deviceChange-over devices ensure an uninterrupted supply

of the dosing system with gaseous chlorine under

vacuum by changing over mechanically from emptycontainers to full ones.

For combination of 2 vacuum regulators with 1 or

more dosing regulators.

Vacuum connections (inlet / outlet):

VGA-111 and VGA-113 up to 4 kg/h:

PE hose 8/11 mm,

VGA-117 and VGA-146 up to 10 kg/h:

PE hose 10/14 mm or PVC pipe DN 15 (external

diameter = 20 mm).

Optical indicator of the switching position,

row I or row II.

Operating, transport and storage temperature:0 to 40 C.

Option

With 2 Reed contacts for remote transmission of the

empty signal, max. 50 V / 1 A / 50 W.

Dimensions

Empty signal display unit only with option: with Reed contacts.

max. 250 V, 2 A, 250 VA.

Dimensions

TM0412

490409

Fig. 13 Change-over device

0

241

73

54

100

149

73

95

221

262

6.5

67

CapacityConnectioninlet / outlet

Signal output Order No

4 kg/h PE 8/11 mm without Reed contact 91834811 (189-010-10000)

4 kg/h PE 8/11 mm with Reed contact 96681741 (189-010-10011)

10 kg/h PE 10/14 mm without Reed contact 91834812 (189-010-10001)

10 kg/h PE 10/14 mm with Reed contact 96681740 (189-010-10004)

10 kg/h PVC 15/20 mm without Reed contact 96711198 (189-010-10009)

10 kg/h PVC 15/20 mm with Reed contact 96711199 (189-010-10010)


Empty signal display unit, 115 V, 50/60 Hz95715967(332-3012)

Empty signal display unit, 230 V, 50/60 Hz95715968(332-3015)

TM0408620609

Fig. 14 Empty signal display unit

160

3.7

50

80

148


14/2814


Header linesHeader lines connect several chlorine cylinders or

drums with the downstream components of the gas

dosing system.

They consist of

a collector pipe for the corresponding number of

cylinders or drums,

flexible lines for connecting the cylinders or drums,

the corresponding number of connection valves.

Selection of the suitable header line

It is possible to extract 1% per hour of the content of a

chlorine cylinder or drum by weight. The needed

number of cylinders or drums can be calculated based

on the required total dosing quantity.

Technical data

Header lines for chlorine cylinders

Dimensions

Pressure connection 1.

Dosing regulator connection 1. Length of flexible copper line 1 m.

Version 1: Vaccuperm VGA-111, VGA-146, VGB without liquid trap.

Version 2: Vaccuperm VGA-111, VGA-146 with liquid trap.

Medium Cl2 (liquid or gas)

Max. pressure 16 bar

Materials:

Collector pipeSeamless drawn steel pipe, lacquered, accordingto DIN 2441

Flexible lines Copper, tin-plated

Valve body Brass, nickel-plated

Valve pi ston Nickel-chrome alloy

Gaskets IT, asbestos-free

Packing PTFE

O-rings FKM

TM0412681009

Fig. 15 Header line for cylinders

Qty ofcylinders

Weight[kg]

Order Number

Version 1 Version 2

2 3.496698876

(542-622-10000)96696418

(542-632-10000)

3 5.1996698877

(542-623-10000)96728995

(542-633-10000)

4 6.896698878

(542-624-10000)96728998

(542-634-10000)

5 8.596698879

(542-625-10000)96729000

(542-635-10000)

6 10.296728993

(542-626-10000)96729002

(542-636-10000)

350 350


15/2815


Header lines for chlor ine drums Dosing regulator connection: flexible line 6/8 mm.

Pressure connection G 3/4 or 1 1/4 or 1.

Length of flexible copper line 2 m.

Dimensions

Pressure connection G 3/4.

Dosing regulator connection: flange G 1 or G 1/2.


Pressure connection 1 1/4.



Pressure connection 1.



Qty ofdrums

Weight[kg]

Order Number

G 3/4 1 1/4 1

1 1.396728934*

(542-1-10000)96728936*

(542-1-10002)96728935*

(542-1-10001)

TM0412691009

Fig. 16 Header line for drums

Qty ofdrums

Weight [kg] Order Number fl. G 1/2 fl. G 1 flange G 1/2 flange G 1

2 11 1796728940

(542-2-10005)96728944

(542-32-10000)

3 13.8 2195709561

(542-3-10006)96728952

(542-33-10000)

4 18 27.596728974

(542-4-10001)96728960

(542-34-10003)

5 21 3195712107

(542-5-10001)96728964

(542-35-10004)

6 23.5 34.595712949

(542-6-10001)96728966

(542-36-10003)

Qty ofdrums

Weight [kg] Order Number

fl. G 1/2 fl. G 1 flange G 1/2 flange G 1

2 11 1796728938

(542-2-10000)96728946

(542-32-10002)

3 13.8 2195712106

(542-3-10001)96728953

(542-33-10001)

4 18 27.596728975

(542-4-10002)96728958

(542-34-10001)

5 21 3195712947

(542-5-10002)96728962

(542-35-10001)

6 23.5 34.595712950

(542-6-10002)95700192

(542-36-10001)

1000 1000

3000

500 500 1000 500500

2000

Qty ofdrums

Weight [kg] Order Number

fl. G 1/2 fl. G 1 flange G 1/2 flange G 1

2 11 1796728939

(542-2-10001)96728945

(542-32-10001)

3 13.8 2196728942

(542-3-10000)96728954

(542-33-10002)

4 18 27.596728976

(542-4-10003)96728959

(542-34-10002)

5 21 3196728977

(542-5-10000)96728961

(542-35-10000)

6 23.5 34.596728978

(542-6-10000)96728965

(542-36-10000)


16/2816


Accessories for header l ines and chlor ine gas containers

Contact manometer 0 to 9 bar

with shut-off valve and T-piece.

Dimensions

Heater strip

Shut-off valve

Dimensions

Copper line

Connection screwing

Corner valve

Connection valve


Connection flange DN 15, 1 limit contact MIN95707016(541-006)

Connection flange DN 15, 2 limit contacts MIN/MAX96706389(541-007)

Connection flange DN 25, 1 limit contact MIN96728923(541-008)

Connection flange DN 25, 2 limit contacts MIN/MAX96728924(541-009)

TM0413322609

Fig. 17 Contact manometer


230 V, 1-phase, 50/60 Hz, 25 Watt96729273(547-901)

150 V, 1-phase, 50/60 Hz, 25 Watt96729274(547-902)

Connection set for heater stripwith cable box, screwing, slot gaskets, shrinkablesleeves and nur (for cable boxes without thread)Confectioning of t he heater stripshrinkable sleeves 1 for insulation of the heating element 1 for protection of the cable ends

96729275(547-910)

max.165

~305

DN

L

TM0413

382609

Fig. 18 Shut-off valve

Dimensions in mm Weight

DN F L H A [kg] Order No

15 95 130 105 100 2.596706445(547-015)

25 115 150 120 120 4.1596706446(547-025)


1 metre of copper line 96688686(547-101)

2 metres of copper line96690366(547-102)


Connection screwing G 1/296729262(547-103)


Corner valve, inlet G1/296729263(547-6802)


Connection valve 196690367(547-6810)

Connection valve 3/496688687(547-6811)

Connection valve 1 1/496690368(547-6821)

A

F

H

L

DN


17/2817


Water apparatusDevice for the regulation or control of the motive water

pressure at the injector. Positioned between the motive

water booster pump and the injector.

Dimensions

TM04

12530409

Fig. 19 Water apparatus with shut-off valve, pressure

reducing valve, strainer and pressure gauge

Connection LengthL max

Order No.inlet outlet

G 1/2 PVC pipe 20/25 mm 260 mm 96729685 (556-16)

G 1 PVC pipe 25/32 mm 340 mm 96729698 (556-22)

TM0412520409

Fig. 20 Water apparatus with shut-off valve and

pressure gauge

Connection LengthL max Order No.inlet outlet

G 1/2 PVC pipe 20/25 mm 220 mm 96729686 (556-16.1)

G 1 PVC pipe 25/32 mm 265 mm 96729696 (556-20)

L max

L max

TM0412510409

Fig. 21 Water apparatus with shut-off valve, solenoid

valve, pressure reducing valve, strainer,

pressure gauge and check valve

Connection LengthL max

Voltage Order No.inlet outlet

G 1/2 PVC pipe20/25 mm

375 mm 230 V / 60 Hz 95703314(556-30-10000)

G 1PVC pipe25/32 mm

470 mm 230 V / 60 Hz95704696

(556-32-10000)

L max


18/2818


Injection units

Construction and function

Injection units are used in connection with gas dosing

systems for injecting the chlorine solution into the water

flow to be treated.

They consist of a shut-off valve with a connection for

the chlorine solution coming from the injector and an

injection pipe with connection thread or flange for

installation in the water pipe.

Variants

Injection units are available in PVC or stainless steel

with different connection sizes.

PVC injection units have a PVC shut-off ball valve.

Stainless steel injection units are equipped with a shut-

off diaphragm valve. The internal surface of the

stainless steel injection units is covered with plastic.

Dimensions

Technical data

Connections / Counterflanges

for chlorine solution inlet connection, composed of

PVC counterflange set with screws and nuts.

TM0412841309

Fig. 22 PVC injection unit with ball valve;

installation connection G 1

L

l

R D

TM041282

1309

Fig. 23 PVC injection unit with ball valve;

installation connection G1/4 and G 2

TM041

2831309

Fig. 24 Stainless steel injection unit with diaphragm

valve; installation connection G 1 1/2

TM04

12851309

Fig. 25 Stainless steel injection unit with diaphragm

valve; flange installation connection

L

l

DR

l

L

R D

N

l

L

Dd

Nn

Type MaterialConnection

chlorine solutionline

Installationconnection

(R or d)

D[mm]

l [mm] L [mm] n [mm] N [mm]Weight

[kg]Order No.

ball valve PVC

PVC pipe 20/25 mm G 1 25 155 298 - - 0.3 96696417 ( 522-232)

PVC pipe 25/32 mm G 1 1/4 32 155 371 - - 0.5 96617120 ( 522-242)

PVC pipe 32/40 mm G 2 40 155 414 - - 1.5 96705808 ( 522-252)

diaphragmvalve

stainlesssteel

flange DN 25 G 1 1/2 85 90 310 - 4 x 12 7.0 96727321 ( 522-302)

flange DN 32 G 1 1/2 100 90 310 - 4 x 16 8.5 96727322 ( 522-312)flange DN 50 flange DN 80 125 450 860 8 x 18 4 x 18 21.0 96727319 ( 522-264)

flange DN 65 flange DN 100 145 650 1120 8 x 18 4 x 18 39.0 96727320 ( 522-274)

flange DN 80 flange DN 125 160 750 1240 8 x 18 8 x 18 46.0 96727318 ( 522-254)

for Order No.

injection unit 96705808 (522-252) 96727579 (529-252)

injection unit 96727321 (522-302) 96727583 (529-302)

injection unit 96727322 (522-312) 96727584 (529-312)

injection unit 96727319 (522-264) 96727581 (529-264)

injection unit 96727320 (522-274) 96727582 (529-274)

injection unit 96727318 (522-254) 96727580 (529-254)


19/2819


Safety accessories

Safety valve

dosing quantity up to 10 kg/h. for direct wall mounting.

Dimensions

Chlorine gas absorption cylinder PVC, 5 litres, absorption capacity 450 g Cl2.

with 4 kg absorbent.

connection for PE hose 8/11 mm.

fixing material included.

Dimensions

Sprinkling system

with solenoid valve 230 V, 50 Hz.

Connection inlet / outlet Order Number

PE 8/11 mm 96698000 (543-010-10000)

PE 10/14 mm 96698015 (543-010-10006)

TM0412701109

Fig. 26 Safety valve


Absorption cylinde r, filled 96696580 (524-311)

Refilling (4 kg absorbent) 96688989 (553-225)

TM04

12480309

Fig. 27Absorption cylinder

106

172

77.5

126

106

824

PE 8/11

139


Sprinkling system with 1 nozzle 96699653 (515-321)

Sprinkling system with 2 nozzles 96699654 (515-322)






20/2820


Dimensions

Compressed air respirator featuring automatic lung and panorama mask.

6-litre cylinder, 300 bars, with supporting frame.

Protective PVC suit with vulcanized boots and gloves.

Gas mask with threaded filter to DIN 3181, type 900 St B 2-P2.

Rubber gloves

Rubber apron

Protective goggles

Body and eye shower

TM0413102

609

Fig. 28 Sprinkling system

min. 361

min. 325

min.

508

min.

115


Compressed air respirator 96727001 (515-21)

Spare cylinder 96727002 (515-22)


Protective PVC suit 96727018 (515-623)


Gas mask 96727010 (515-401)

Spare filter for gas mask 96688099 (515-402)

Storage box for gas mask an d filter, withshoulder strap

96727011 (515-403)


Rubber gloves 96727012 (515-410)


Rubber apron 96727013 (515-420)


Protective goggles 96727014 (515-430)


Body and eye shower 96727019 (515-640.1)


21/2821


Dimensions

Nitrogen rinsing device 40-litre nitrogen cylinder (empty).

pressure reducing valve.

2 m of copper line.

corner valve.

tongue flange and flange gasket.

Warning signs

Emergency equipment

Expansion tank bursting pressure 16 bars.

with bursting disk and contact manometer.

connection of threaded flange G 1.

Dimensions

TM0413302609

Fig. 29 Body and eye shower


Nitrogen rinsing device for connection atG 1/2 header lines

96726854 (505-532)

Nitrogen rinsing device for connection atG 1 header lines

96726855 (505-533)

207

2269

2115

1000

200


Set of warning signs for chlorine gasinstallation in German

96699631 (515-600)

Set of warning signs for chlorine gasinstallation in English

96727016 (515-601)


Emergency equipment for leakages inchlorine drums

96727020 (515-645)


Expansion tank 96706391 (600-0002)

TM04413352609

Fig. 30 Expansion tank

~1040

850

327

140

G 1"

45


22/2822


Accessor ies for chlor ine gas rooms

Ribbed radiator

Stainless steel, 230/400 V, IP 66 / IP 67, 1000 W.

Dimensions

Exhauster fan

3-phase, 400 V, 50 Hz, IP 55, with cover.

Dimensions

Drum support

set of two units for storage of one drum.

Dimensions

Chlorine cylinder balance

The balance for two cylinders consists of two

individual platforms, etc.

Dimensions

Description Order Number

Ribbed radiator 96726993 (515-1)

Temperature controller (frost protector) forribbed radiator, 230 V, 50 Hz, wall mounting

96727000 (515-2)

TM0413272609

Fig. 31 Ribbed radiator


Exhauste r fan 1150 m3/h , 65 W, 0.17 A 96726997 (515-15)

Exhauster fan 2500 m3/h, 110 W, 0.30 A 96726998 (515-16)

Exhauster fan 5700 m3/h, 210 W, 0.65 A 96726999 (515-17)

TM0413292609

Fig. 32 Exhauster fan

Dimensions in mmOrder Number

A B C D E F

217 345 305 8.5 44.5 193 96726997 (515-15)

431 580 520 11 100 166 96726998 (515-16)

543 700 640 11 137 192 96726999 (515-17)

1003

110

640

515

170 1

00

127

1093

7 7

A

E F

CB

D

Drum support Order Number

Material:

mounting plate:lacquered steelrollers and axles: nickel-plated steel

96726869 (505-632)Drum size: min. 0.7 m, max. 1.96 m

Load: max. 2000 kg

Weight: 2 x 23 kg

Accessories:fastening screws, heavy-load dowels

TM0413262609

Fig. 33 Drum support


Chlorine cylinder balance for one cylinder,without empty signal

96726857 (505-624)

Chlorine cylinder balance for two cylinders,without empty signal

96726860 (505-625)

Chlorine cylinder balance for one cylinder,with Reed contact for empty signal

96726858 (505-624-2)

Chlorine cylinder balance for two cylinders,with Reed contact for empty signal

96726861 (505-625-2)

Chlorine cylinder balance for one cylinder,with signal output 4-20 mA

96726859 (505-624-4)

Chlorine cylinder balance for two cylinders,with signal output 4-20 mA

96726862 (505-625-4)

TM0413252609

Fig. 34 Chlorine cylinder balance

650

110

600

400min.

110

1

0

1

08

M16

96

24

1549

10161066

279457

330

406

25


23/2823


Accessor ies for transport and storage of chlor ine containers

Spring balance for cranes

capacity: 2000 kg. accuracy: +/- 1% of full scale value.

Dimensions

Lifting beam

lifting capacity: 2000 kg. weight: 40 kg.

suitable for 400 and 800-litre drums.

Dimensions

Chain hoist with electric trolley

lifting range: 6 m.

380-415 V, 50 Hz.

Dimensions


Spring balance for cranes 96726840 (505-027)

Spring balance for cranes with extra-largescale

96726842 (505-027-3)

TM0413212609

Fig. 35 Spring balance for cranes 96726840

(505-027)

TM04132226

09

Fig. 36 Spring balance for cranes 96726842

(505-027-3)

69

20

131

74

175

138

100

1201

92

16

25

42

~50

25

~410

152

95

~50

4220

16

234

200

268


Lifting beam 96726853 (505-031)

TM0413242609

Fig. 37 Lifting beam

Chain hoist, 2000 kg, 2.2 kW Order Number

for flanges of 141 to 200 mm width 96726843 (505-028)



Chain hoist, 3200 kg, 2.0 kW Order Number

fo r flan ges of 1 37 to 21 5 mm w idth 9 67 26 84 4 (505 -0 28.3 )

for flanges of 82 to 155 mm width 96726845 (505-028.31)

fo r flan ges of 22 0 to 30 0 mm width 9 672 68 46 (5 05 -02 8-32 )

Drag line for chain hoists Order Number

5 metres 95718862 (505-0288.05)

10 metres 95718863 (505-0288.10)

15 metres 95718864 (505-0288.15)

20 metres 96726852 (505-0288.20)

25 metres 95709268 (505-0288.25)

35 metres 95718119 (505-0288.35)

connection set 96726851 (505-0287)

TM0413232609

Fig. 38 Chain hoists

970

1520

1620

156

2000

195180

50

154167

245 275

180

155

38

624


24/28


24

Further productdocumentation

WebCAPSWebCAPS is a Web-based ComputerA ided Product

Selection program available on www.grundfos.com.

WebCAPS contains detailed information on more than

185,000 Grundfos products in more than 20 languages.

In WebCAPS, all information is divided into 6 sections:

Catalogue

Li terature

Service

Sizing

Replacement

CAD drawings.

Catalogue

This section is based on fields of application and pump types, andcontains technical data curves (QH, Eta, P1, P2, etc.) which can be adapted to the den-

sity and viscosity of the pumped liquid and show the number ofpumps in operation

product photos dimensional drawings wiring diagrams quotation texts, etc.

Literature

In this section you can access all the latest documents of a givenpump, such as data booklets installation and operating instructions service documentation, such as Service kit catalogue and

Service kit instructions quick guides product brochures.

Service

This section contains an easy-to-use interactive service catalogue.Here you can find and identify service parts of both existing and dis-continued Grundfos pumps.Furthermore, this section contains service videos showing you howto replace service parts.


25/2825

Further productdocumentation


WinCAPS

Fig. 39 WinCAPS CD-ROM

WinCAPS is a Windows-based ComputerA ided

Product Selection program containing detailed informa-

tion on more than 185,000 Grundfos products in morethan 20 languages.

The program contains the same features and functions

as WebCAPS, but is an ideal solution if no Internet

connection is available.

WinCAPS is available on CD-ROM and updated once a

year.

Sizing

This section is based on different fields of application and installa-tion examples, and gives easy step-by-step instructions in how to

select the most suitable and efficient pump for your installation carry out advanced calculations based on energy consumption,

payback periods, load p rofiles, life cycle costs, etc. analyse your selected pump via the built-in life cycle cost tool determine the flow velocity in wastewater applications, etc.

Replacement

In this section you find a guide to selecting and comparing replace-ment data of an installed pump in order to replace the pump with amore efficient Grundfos pump.The section contains replacement data of a wide range of pumpsproduced by other manufacturers than Grundfos.

Based on an easy step-by-step guide, you can compare Grundfospumps with the one you have installed on your site. When you havespecified the installed pump, the guide will suggest a number ofGrundfos pumps which can improve both comfort and efficiency.

CAD drawings

In this section it is possible to download 2-dimensional (2D) and3-dimensional (3D) CAD drawings of most Grundfos pumps.

These formats are available in WebCAPS:

2-dimensional drawings: .dxf, wireframe drawings .dwg, wireframe drawings.

3-dimensional drawings: .dwg, wireframe drawings (without surfaces) .stp, solid drawings (with surfaces) .eprt, E-drawings.

0 1


26/2826


27/2827


28/28

Grundfos Management A/S Grundfos Alldos Dosing & Disinfection

Subject to alterations.

957190291009GB

15.781005

Being responsible is our foundation

Thinking ahead makes it possible

Innovation is the essence

acessórios cloro gás - vaccuperm

Documents