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Page 1: COBRAS 2019 thyssenkrupp Industrial Solutionsh2so4.com.br/wp-content/uploads/2020/02/THYSSENKRUPP-Sulphu… · 10 | 2019 | thyssenkrupp Industrial Solutions -COBRAS 2019 Fertilizantes

1 | 2019 | thyssenkrupp Industrial Solutions - COBRAS 2019

COBRAS 2019

17-Outubro-2019 | Luiz Mello

thyssenkrupp Industrial Solutions

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2

Uma corporação global com

161.000 colaboradores em 78 países

~ €42,7 bi em faturamento,

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Components Technology

Elevator Technology

Industrial Solutions

Materials Services

Steel Europe

Sales [€ mn]

7,875 7,554 5,020 14,652 9,470Employees

34,481 53,013 21,535 20,273 27,764

Áreas de Negócio – Ano fiscal 2017/18

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Industrial Solutions

Cement Technologies

Mining Technologies ServiceChemical Plants & Technologies

Former

thyssenkrupp Industrial Solutions - Áreas de atuação

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Tecnologias de Processo& know-how de

Engenharia/Projeto

Colaboradores

Rede Global de Suprimentos e parceiros locais

Presença local, know-how de execução,

parceiros locais

Confiança e proximidade do cliente

~70% Engenheiros & Técnicos(conceitual, básico e detalhamento)

~30% Outros

Engenharia (E) Procurement (P) Construção (C) Serviços (S)

thyssenkrupp Industrial Solutions – Como Atuamos

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… Negócio local com Implementação Local

Turnkey construction of 2 fully equipped cement production linesCapacity: 4,000 tpdof clinker each

One of the largest single-train UAN plantsCapacity: 4,500 tpdof UAN

Replacement and repair of wear parts10 locations worldwide

Open pit coal mining at 40°C below zero in winter Capacity: 6,000 tph for removal of overburden

Fully-mobile crusher, China

Coke Oven Battery - EPC Turnkey with 75% local supplies

Capacity: 600 Mtpy coke

Cement factory, Indonesia

Mining service center, Peru

Coke plant, Brazil

One of the largest hydrogen plantsCapacity: 153,000 Nm3/h of hydrogen

Hydrogen plant, Finland

Fertilizer plant, USA

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tkIS technology Core licences important intermediate stage

Ethylene dichlorideChlorine

Caustic soda sol.

PVC

Polyurethane

Lube oil,waxes

Chlor-alkalielectrolysis

Coking plant

Ethylene

Bioethanol

CokeGasification/power plant

Xylene

Toluene

Benzene

Oil refinery

Propanedehydrogen.

Crude oil

Coal

Salt

Renewableresources

Propylene oxide

Terephthalic acid

Caprolactam

Fischer-Tropsch synthesis

Lactic acid Polylactic acid

SugarRefining/fermentation

Steamcracker

Hydrogen

Propylene

Gasoline, diesel

Polyethylene

Polypropylene

Polyester

Polyamide

Vinyl chloride

Plastics

Electric power

Steel

Fuels

Lubricants, waxes

Fuels

Bioplastics

Fine chemicals

Methanol

Hydrogen

Nitric acid

Urea

Ammonium nitrate

Ammonia

Natural gas/Shale gas

Formaldehyde

Methanol to Gasoline

Urea/Formaldehyde

Granulation

EnviNOx®

Granulation

Steam reforming

Autothermalreforming

Feedstocks Intermediates

Adhesives, synthetic resins

Fertilizers

End products

Sulphuric acid

PhosphateSulphur Phosphate

beneficiation Sulphuric acid

Phosphoric acid DAP, MAP, DCP Granulation

Ethylene oxide Ethylene glycol

Oleo-Chem.Processes

Succinic acid

Specialty chemicals

‘EPCista’ com Tecnologias de Processo ‘in house’

SINGLE-SOURCE RESPONSIBILITY

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FertilizantesTecnologias próprias e parcerias tecnológicas

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Solução completa: Mina, Beneficiamento, Planta, Movimentação e PortoIndústria de Fertizantes

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Fertilizantes – Caso ReferênciaOCP S.A. – Morocco, Jorf Lasfar

Plant type Chemical Complex, Fertilizer Production

Contract Integrated Asset Management

Contract type open book, performance based

Contract start June 2014

Contract duration 6 years, 10 months

No. of personnel 33 (start), up to 600 (2nd year)

Contract value per year

Responsibilities Management, Maintenance Engineering, Planning, Condition Monitoring, Execution (TK and subcontractor)

Main areas

• Fertilizer production, incl. Sulfuric Acid• Sulfur melting• Fertilizer storage & transport• Harbor facilities

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tkIS – Reference of EP / EPC projects for Sulfuric Acid Plants (1/2)

Year Client, Location Process SO2 Gas Load Nm3/h Production (mtpd) Concentration2011 Sasol Chemical Industries - South Africa WSA 184000 345 96 wt %2008 Anshan Iron & Steel Group Co. - China Wet Catalysis 11000 62 78 wt %2008 Shougang Jingtang Iron & Steel Co - China Wet Catalysis 12900 70 78 wt %1999 ILVA Laminati Piani S.p.A. Taranto - Italy Wet Catalysis - 97 78 wt %

1997 Redestillationsgemeinschaft GmbH - Germany WSA – 2 - 8,5 96 wt % 1992 HKM - Germany Wet Catalysis - 33 78 wt %1992 Beijing Coke and Chemical Works - China Wet Catalysis - 56 78 wt %1991 Panzhihua Iron Steel Corp. - China Dry Catalysis 24 96 wt %1990 CORUS - Netherlands Wet Catalysis - 48 78 wt %1985 Salzgitter AG Salzgitter Works- Germany Wet Catalysis - 50 78 wt %1982 Deutsche Steinkohle Prosper Plant - Germany Wet Catalysis - 70 78 wt %1980 Donner Hanna Coke Corp - USA Wet Catalysis - 45 78 wt %1977 Mannesmann AG - Germany Wet Catalysis - 43 78 wt %1977 Bergbau AG - Germany Wet Catalysis - 70 78 wt %1976 Wheeling Pittsburgh Steel Corp. - USA Dry Catalysis - 80 96 wt %1975 ARMCO Steel Corp. - USA Dry Catalysis - 70 78 wt %1972 Bergbau AG - Germany Dry Catalysis - 45 96 wt %1972 Voestalpine AG Linz - Austria Dry Catalysis - 43 96 wt %1971 August-Thyssen-Hütte AG - Germany Dry Catalysis - 70 96 wt %

1967 Gewerkschaft Viktor Coke Oven Plant -Germany Wet Catalysis - 70 78 wt %

1962 Hüttenwerk Salzgitter AG Coke Plant -Germany Wet Catalysis - 50 78 wt %

1953 Arenberg Bergbau Coke Plant - Germany Wet Catalysis - 40 78 wt %

Referências em Ácido Sulfúrico – EP, EPC

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Yearr. Client, LocationProcess, Plant/

Sourcemtpd Scope

On going N.A.Germany H2O2 Scrubber EP and Commissioning Services

On going FoskorRichards BayRepublic of South Africa

Sulphur burning, DADC 1800 Process troubleshooting & Shut-

down management, plant B

On going FoskorRichards BayRepublic of South Africa

Sulphur burning, DADC 1800

EPC for Revamp of the Sulphur burner and the gas-gas heat exchangers

2018 FoskorRichards BayRepublic of South Africa

Sulphur burning, DADC 1800 Process trouble shooting &

Shut-down management, plant A

Referências em Ácido Sulfúrico – REVAMPs, Retrofittings

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Sulfato de Amônio Granular

Granulação direta a partir de solução ~40% w/w de Sulfato de Amônio

100

80

60

40

20

0

0 6

Dist

ribui

ção

%

2 4Diâmetro de partícula / mm

Teor de Nitrogênio 21 wt %Teor de Enxofre 24 wt %Umidade <0,5 wt %Dureza ~3000 gTam. partícula 2mm < x < 4mm ~90%Densidade aparente (Bulk Density) ~800 kg/m³

• Especificação do Produto atende requisites de preço premium(~100 US$/ton)

• Integração com sistemas de “scrubbing” para remoção de SO2 em plantas de ácido sulfúrico

Sulfato de Amônio Granular

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Sulfato de Amônio Granular

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Belo Horizonte - MG

Engenharia, Suprimentos,Execução de Projetos

~180 colaboradores

São Paulo - SPVendas Administrativo, Suprimentos

~35 colaboradores

Santa Luzia - MGServiços e Service Centero Montagem de móduloso Gestão de Constr. & Montagemo Serviço em Equipamentos

~65 colaboradores

4 sites~300 colaboradores

Paraopebas-PA

Service Centero Serviço em Equipamentos

~20 colaboradores

Execução de Projetos – Brasil

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DMS

Engenharia

SuprimentosConstrução /

Partida Assistida

Gestão de Projeto

Ambiente Integrado de Execução de Projetos

ID LOG

2110KF-03-001

2110KF-03-002

2110KF-03-003

2110KF-01-001

2110KF-01-002

2110KF-01-003

2110KF-02-001

2110KF-02-002

2110KF-02-003 2110KF-05-001

2110KF-05-002

2110KF-05-003

LINHA VV7

LINHA VV8

LINHA DE ENTRADA E SAÍDA DO PIAL

LINHA DE ENTRADA E SAÍDA DO CTR

2110KF-01-004

2110KF-02-004

2110KF-03-004

2110KF-05-004

HSM Commisioning

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Cases – América do SulCases de Projeto – América do Sul

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ArcelorMittal Tubarao – Nova Coqueria - LSTK EPC

• Cliente: ArcelorMittal Brasil

• Contrato: EPC Turnkey

• Local: Serra – ES

• Início: 10/2018

• Start up: 08/2021 (previsto)

• Valor contrato: USD 120 Milhões

• Execução− Eng. Básica: tkIS Alemanha

− Eng. Detalhada: tkIS Brasil

− Refratários: tkIS Alemanha

− Tubulação, calderaria, elétrica, instrum, etc.: tkIS Brasil

− Civil: tkIS Brasil ( subcontratada: Fortes engenharia)

− Montagem: RIP (consorciada)

− Ger. Projeto e Ger. de site: tkIS Brasil

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Vale - 3x Viradores de Vagão

• Escopo: 3 Viradores de vagão para projeto CLN S11D, incluindo construção civile montagem

• Cliente: Vale S/A

• Tipo de contrato: EPC lump sum

• Local: Porto Ponta da Madeira, São Luiz – MA

• Início: 07 / 2013

• Entrega: 09 / 2018

• Valor contrato: USD 100 Milhões

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COBOCE / Bolívia – Planta de Cimento Completa - Brownfield

• Cliente: COBOCE, Bolivia

• Tipo de Contrato: EP + S ( Engenharia, Suprimentos e Supervisão da Constr. e Montagem

• Início: Jan/2007

• Start up: Jun/2013

• Valor Contrato: USD 65 Milhões

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Planta de Cimento – Patagônia Argentina - Greenfield

• Escopo: Planta complete de cimento (2.000 tpd of clinker)

• Client: Petroquímica Comorodo Rivadavia, Argentina

• Type of Contract: EP + S

• Local: Pico Truncado, Argentina

• Início: Dez/2004

• Start up: Jan/2008

• Valor contrato: USD 70 Milhões

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TLO – Train Load Out Station

• Escopo: Estação de carregamento automatizado de vagões - Projeto S11D

• Cliente: Vale S/A

• Tipo de Contrato: EP + S

• Local: Mina de Carajás, Canaã dos Carajás – PA

• Início: 11 / 2011

• Entrega: 12/ 2018

• Valor contrato: USD 35 Milhões

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ObrigadoMuchas GraciasThank you

Luiz Antonio Mello+55 11 3811 4464+55 11 94171 [email protected]