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  • 1 | 2019 | thyssenkrupp Industrial Solutions - COBRAS 2019

    COBRAS 2019

    17-Outubro-2019 | Luiz Mello

    thyssenkrupp Industrial Solutions

  • 2 | 2019 | thyssenkrupp Industrial Solutions - COBRAS 2019

    2

    Uma corporação global com

    161.000 colaboradores em 78 países

    ~ €42,7 bi em faturamento,

  • 3 | 2019 | thyssenkrupp Industrial Solutions - COBRAS 2019

    Components Technology

    Elevator Technology

    Industrial Solutions

    Materials Services

    Steel Europe

    Sales [€ mn]

    7,875 7,554 5,020 14,652 9,470 Employees

    34,481 53,013 21,535 20,273 27,764

    Áreas de Negócio – Ano fiscal 2017/18

  • 4 | 2019 | thyssenkrupp Industrial Solutions - COBRAS 2019

    Industrial Solutions

    Cement Technologies

    Mining Technologies ServiceChemical Plants & Technologies

    Forme r

    thyssenkrupp Industrial Solutions - Áreas de atuação

  • 5 | 2019 | thyssenkrupp Industrial Solutions - COBRAS 2019

    Tecnologias de Processo & know-how de

    Engenharia/Projeto

    Colaboradores

    Rede Global de Suprimentos e parceiros locais

    Presença local, know- how de execução,

    parceiros locais

    Confiança e proximidade do cliente

    ~70% Engenheiros & Técnicos (conceitual, básico e detalhamento)

    ~30% Outros

    Engenharia (E) Procurement (P) Construção (C) Serviços (S)

    thyssenkrupp Industrial Solutions – Como Atuamos

  • 6 | 2019 | thyssenkrupp Industrial Solutions - COBRAS 2019

    … Negócio local com Implementação Local

    Turnkey construction of 2 fully equipped cement production lines Capacity: 4,000 tpd of clinker each

    One of the largest single-train UAN plants Capacity: 4,500 tpd of UAN

    Replacement and repair of wear parts 10 locations worldwide

    Open pit coal mining at 40°C below zero in winter Capacity: 6,000 tph for removal of overburden

    Fully-mobile crusher, China

    Coke Oven Battery - EPC Turnkey with 75% local supplies

    Capacity: 600 Mtpy coke

    Cement factory, Indonesia

    Mining service center, Peru

    Coke plant, Brazil

    One of the largest hydrogen plants Capacity: 153,000 Nm3/h of hydrogen

    Hydrogen plant, Finland

    Fertilizer plant, USA

  • 7 | 2019 | thyssenkrupp Industrial Solutions - COBRAS 2019

    tkIS technology Core licences important intermediate stage

    Ethylene dichlorideChlorine

    Caustic soda sol.

    PVC

    Polyurethane

    Lube oil, waxes

    Chlor-alkali electrolysis

    Coking plant

    Ethylene

    Bioethanol

    Coke Gasification/ power plant

    Xylene

    Toluene

    Benzene

    Oil refinery

    Propane dehydrogen.

    Crude oil

    Coal

    Salt

    Renewable resources

    Propylene oxide

    Terephthalic acid

    Caprolactam

    Fischer-Tropsch synthesis

    Lactic acid Polylactic acid

    SugarRefining/ fermentation

    Steamcracker

    Hydrogen

    Propylene

    Gasoline, diesel

    Polyethylene

    Polypropylene

    Polyester

    Polyamide

    Vinyl chloride

    Plastics

    Electric power

    Steel

    Fuels

    Lubricants, waxes

    Fuels

    Bioplastics

    Fine chemicals

    Methanol

    Hydrogen

    Nitric acid

    Urea

    Ammonium nitrate

    Ammonia

    Natural gas/ Shale gas

    Formaldehyde

    Methanol to Gasoline

    Urea/Formaldehyde

    Granulation

    EnviNOx®

    Granulation

    Steam reforming

    Autothermal reforming

    Feedstocks Intermediates

    Adhesives, synthetic resins

    Fertilizers

    End products

    Sulphuric acid

    Phosphate Sulphur Phosphate beneficiation Sulphuric acid

    Phosphoric acid DAP, MAP, DCP Granulation

    Ethylene oxide Ethylene glycol

    Oleo-Chem. Processes

    Succinic acid

    Specialty chemicals

    ‘EPCista’ com Tecnologias de Processo ‘in house’

    SING LE-S

    OUR CE R

    ESP ONS

    IBIL ITY

  • 8 | 2019 | thyssenkrupp Industrial Solutions - COBRAS 2019

    Fertilizantes Tecnologias próprias e parcerias tecnológicas

  • 9 | 2019 | thyssenkrupp Industrial Solutions - COBRAS 2019

    Solução completa: Mina, Beneficiamento, Planta, Movimentação e Porto Indústria de Fertizantes

  • 10 | 2019 | thyssenkrupp Industrial Solutions - COBRAS 2019

    Fertilizantes – Caso Referência OCP S.A. – Morocco, Jorf Lasfar

    Plant type Chemical Complex, Fertilizer Production

    Contract Integrated Asset Management

    Contract type open book, performance based

    Contract start June 2014

    Contract duration 6 years, 10 months

    No. of personnel 33 (start), up to 600 (2nd year)

    Contract value per year

    Responsibilities Management, Maintenance Engineering, Planning, Condition Monitoring, Execution (TK and subcontractor)

    Main areas

    • Fertilizer production, incl. Sulfuric Acid • Sulfur melting • Fertilizer storage & transport • Harbor facilities

  • 11 | 2019 | thyssenkrupp Industrial Solutions - COBRAS 2019

    tkIS – Reference of EP / EPC projects for Sulfuric Acid Plants (1/2)

    Year Client, Location Process SO2 Gas Load Nm3/h Production (mtpd) Concentration 2011 Sasol Chemical Industries - South Africa WSA 184000 345 96 wt % 2008 Anshan Iron & Steel Group Co. - China Wet Catalysis 11000 62 78 wt % 2008 Shougang Jingtang Iron & Steel Co - China Wet Catalysis 12900 70 78 wt % 1999 ILVA Laminati Piani S.p.A. Taranto - Italy Wet Catalysis - 97 78 wt %

    1997 Redestillationsgemeinschaft GmbH - Germany WSA – 2 - 8,5 96 wt % 1992 HKM - Germany Wet Catalysis - 33 78 wt % 1992 Beijing Coke and Chemical Works - China Wet Catalysis - 56 78 wt % 1991 Panzhihua Iron Steel Corp. - China Dry Catalysis 24 96 wt % 1990 CORUS - Netherlands Wet Catalysis - 48 78 wt % 1985 Salzgitter AG Salzgitter Works- Germany Wet Catalysis - 50 78 wt % 1982 Deutsche Steinkohle Prosper Plant - Germany Wet Catalysis - 70 78 wt % 1980 Donner Hanna Coke Corp - USA Wet Catalysis - 45 78 wt % 1977 Mannesmann AG - Germany Wet Catalysis - 43 78 wt % 1977 Bergbau AG - Germany Wet Catalysis - 70 78 wt % 1976 Wheeling Pittsburgh Steel Corp. - USA Dry Catalysis - 80 96 wt % 1975 ARMCO Steel Corp. - USA Dry Catalysis - 70 78 wt % 1972 Bergbau AG - Germany Dry Catalysis - 45 96 wt % 1972 Voestalpine AG Linz - Austria Dry Catalysis - 43 96 wt % 1971 August-Thyssen-Hütte AG - Germany Dry Catalysis - 70 96 wt %

    1967 Gewerkschaft Viktor Coke Oven Plant -Germany Wet Catalysis - 70 78 wt %

    1962 Hüttenwerk Salzgitter AG Coke Plant -Germany Wet Catalysis - 50 78 wt %

    1953 Arenberg Bergbau Coke Plant - Germany Wet Catalysis - 40 78 wt %

    Referências em Ácido Sulfúrico – EP, EPC

  • 13 | 2019 | thyssenkrupp Industrial Solutions - COBRAS 2019

    Yearr. Client, Location Process, Plant/

    Source mtpd Scope

    On going N.A.Germany H2O2 Scrubber EP and Commissioning Services

    On going Foskor Richards Bay Republic of South Africa

    Sulphur burning, DADC 1800

    Process troubleshooting & Shut- down management, plant B

    On going Foskor Richards Bay Republic of South Africa

    Sulphur burning, DADC 1800

    EPC for Revamp of the Sulphur burner and the gas-gas heat exchangers

    2018 Foskor Richards Bay Republic of South Africa

    Sulphur burning, DADC 1800

    Process trouble shooting & Shut-down management, plant A

    Referências em Ácido Sulfúrico – REVAMPs, Retrofittings

  • 14 | 2019 | thyssenkrupp Industrial Solutions - COBRAS 2019

    Sulfato de Amônio Granular

    Granulação direta a partir de solução ~40% w/w de Sulfato de Amônio

    100

    80

    60

    40

    20

    0

    0 6

    D ist

    rib ui

    çã o

    %

    2 4 Diâmetro de partícula / mm

    Teor de Nitrogênio 21 wt % Teor de Enxofre 24 wt % Umidade

  • 15 | 2019 | thyssenkrupp Industrial Solutions - COBRAS 2019

    Sulfato de Amônio Granular

  • 16 | 2019 | thyssenkrupp Industrial Solutions - COBRAS 2019

    Belo Horizonte - MG

    Engenharia, Suprimentos, Execução de Projetos

    ~180 colaboradores

    São Paulo - SP Vendas Administrativo, Suprimentos

    ~35 colaboradores

    Santa Luzia - MG Serviços e Service Center o Montagem de módulos o Gestão de Constr. & Montagem o Serviço em Equipamentos

    ~65 colaboradores

    4 sites ~300 colaboradores

    Paraopebas-PA

    Service Center o Serviço em Equipamentos

    ~20 colaboradores

    Execução de Projetos – Brasil

  • 17 | 2019 | thyssenkrupp Industrial Solutions - COBRAS 2019

    DMS

    Engenharia

    Suprimentos Construção /

    Partida Assistida

    Gestão de Projeto

    Ambiente Integrado de Execução de Projetos

    ID LOG

    2110KF-03-001

    2110KF-03-002

    2110KF-03-003

    2110KF-01-001

    2110KF-01-002

    2110KF-01-003

    2110KF-02-001

    2110KF-02-002

    2110KF-02-003 2110KF-05-001

    2110KF-05-002

    2110KF-05-003

    LINHA VV7

    LI